Does my Prusa MINI Extruder Driven Gear (Filament Spur) need replacement?
 
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Does my Prusa MINI Extruder Driven Gear (Filament Spur) need replacement?  

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zealousPrototype
(@zealousprototype)
Eminent Member
Does my Prusa MINI Extruder Driven Gear (Filament Spur) need replacement?

So I have a recurring issue with the filament spur gear (linked below), where it will slowly eat away at the filament until the filament no longer extrudes and just sits there until it is grinded all the way through. This takes about 3-4 hours if I had to guess based on how much of a part is completed. In the photo below you can see how much filament dust in the gearbox (yikes). I have taken apart the back of the extruder to clean the gears and filament channel with compressed air, brush the filament spur with a brass brush, and wipe it down with some alcohol. It does seem that there are some ares that I cant get filament out of the gear even with brushing.

I had a front end clog that required a nozzle change a few weeks back, during the process of fixing that the gear chewed through my filament several times. This past week my filament drying device fell off the counter with the filament in it, which caused another jam as the full force of the fall was picked up by the extruder gear system. Since the fall this failure mode has occurred 4 times. I have checked the other parts of the filament extruding system, and they seem clean. I think the fall did some damage and I need to replace my filament spur gear, thoughts?

I suppose it is possible friction is being introduced somewhere else which could cause a slow buildup up filament, but I am not sure where that would be.

 

( https://urldefense.com/v3/__https://www.partsbuilt.com/extruder-driven-gear-filament-spur-mini-prusa/?cmp_id=1722246872&adg_id=67541098956&kwd=&device=m&gclid=CjwKCAjwvsqZBhAlEiwAqAHElemHdZqNGXZ_4DWtbExI6-N-_HoNBgydErMWiWCpkfdpTWadHnQ80xoCto0QAvD_BwE__;!!NlLrMPuo!vjq_lQ2uyKsmXUrZym5CwWbpNJ_ZVqcVI4C7f_4k5Fx0QG0KOkBRJPKnPDdYaGoi5Mb7sjNXclD_4PMU7w$)

Napsal : 27/09/2022 2:12 pm
cwbullet
(@cwbullet)
Member
RE: Does my Prusa MINI Extruder Driven Gear (Filament Spur) need replacement?

You need to check the teeth after disassembling and cleaning it up.  I would use a soft brush to clean the powder off the gear teeth.  

--------------------
Chuck H
3D Printer Review Blog

Napsal : 27/09/2022 2:14 pm
zealousPrototype
(@zealousprototype)
Eminent Member
Topic starter answered:
RE: Does my Prusa MINI Extruder Driven Gear (Filament Spur) need replacement?

Thanks for the reply, what am I looking for in the gear teeth? Just signs of wear?

Napsal : 27/09/2022 2:18 pm
boB
 boB
(@bob-3)
Active Member
RE: Does my Prusa MINI Extruder Driven Gear (Filament Spur) need replacement?

I started having trouble with this, bought a new gear and still could not get it to work reliably.  I finally got a BondTech extruder and it works.

Napsal : 27/09/2022 3:08 pm
zealousPrototype
(@zealousprototype)
Eminent Member
Topic starter answered:
RE: Does my Prusa MINI Extruder Driven Gear (Filament Spur) need replacement?

Good to know,  if replacing the entire extruder fixed the problem, maybe there is some friction in the hot end that is causing a just enough resistance for the gear to slowly grind the filament while still pushing it through, which is fine at first, but then degenerates into full slippage after a few hours of dust buildup? I had to take apart the entire hot end after messing up the first nozzle change so this is a possibility

Posted by: @bob-3

I started having trouble with this, bought a new gear and still could not get it to work reliably.  I finally got a BondTech extruder and it works.

 

Napsal : 27/09/2022 6:29 pm
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