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Trimming A Replacement PTFE Tube  

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Wingsy
(@wingsy)
Eminent Member
Trimming A Replacement PTFE Tube

This link shows what I'm trying to do - prepare a replacement PTFE tube.
https://manual.prusa3d.com/Guide/How+to+trim+PTFE+tube+-+MK2-S+MK2.5+and+MK3/500

I left the following question there but I think I won't get an answer for quite a while so I'm reposting my question here:

I’m trying to make my own tube from a roll of PFTE. I can get a good concave end using a countersink, but the convex end is difficult. I tried holding that end against a rotary sander but can’t hold it steady enough and rotate it at the same time. The angle is uneven. So I tried chucking it in a drill and holding that end against sandpaper. The tube has a slight natural curvature to it (from being in a roll for so long) and I get an uneven angle again. So, I put a 5/64 drill bit inside the tube to hold it straight and tried again. Better but I can still see some unevenness. My question is, how critical is it that the convex end have a perfect angle all the way around?

Posted : 12/10/2018 6:54 pm
JoanTabb
(@joantabb)
Veteran Member Moderator
Re: Trimming A Replacement PTFE Tube

have you tried sticking a 1/16 or 5/64 or 1.8mm drill up the inside of the PTFE to keep it straight?

regards Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility. Location Halifax UK

Posted : 12/10/2018 7:21 pm
Wingsy
(@wingsy)
Eminent Member
Topic starter answered:
Re: Trimming A Replacement PTFE Tube

Joan,

Yes. I said that in my post. But thanks anyway. Think my slightly uneven taper will be OK?

Mmmm... looks a lot worse in a magnified picture,

Posted : 12/10/2018 11:14 pm
Area51
(@area51)
Member
Re: Trimming A Replacement PTFE Tube

When upgrading my MK3 to R3 I changed PTFE tubes as well.

Decided to make a jig for the job:

Link to Thingiverse PTFE Tool Jig

Besides the printed parts you will need a hobby knife with 9mm blade and a 60 degree center drill.

BTW your taper (chamfer) looks good 😀

Have a look at my models on Printables.com 😉

Posted : 12/10/2018 11:49 pm
Mustrum Ridcully
(@mustrum-ridcully-2)
Honorable Member
Re: Trimming A Replacement PTFE Tube

Area51 very nicely done thanks for the useful tool

Posted : 12/10/2018 11:52 pm
Wingsy
(@wingsy)
Eminent Member
Topic starter answered:
Re: Trimming A Replacement PTFE Tube

Area51, thanks for your opinion on my chamfer. I'll proceed with the replacement with what I have (I did another and made it more even). And thanks for your tool set ... I'd print them out if I could and I'd use them if I knew what to do with them. 🙂

Posted : 13/10/2018 10:21 am
Area51
(@area51)
Member
Re: Trimming A Replacement PTFE Tube


Area51, thanks for your opinion on my chamfer. I'll proceed with the replacement with what I have (I did another and made it more even). And thanks for your tool set ... I'd print them out if I could and I'd use them if I knew what to do with them. 🙂

Thanks 🙂

On Thingiverse I have photos showing, how to use the jig: Thingiverse link

That combined with Prusa guide to PTFE trimming should make it easy.

Have a look at my models on Printables.com 😉

Posted : 13/10/2018 2:13 pm
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