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christopherv5
(@christopherv5)
Active Member
Loud Rattles from Hotend Assembly

Is there anyone else out there with an XL experiencing extremely loud rattling from the hotend assembly? I noticed another user says their printer is quiet, support had me open up the gear box and check for any loose components but that made it worse. 

Posted : 17/04/2023 5:34 pm
darksharpie
(@darksharpie)
Trusted Member
RE:

For mine, I'm getting a loud resonant noise when it's (I presume) spinning quickly to extrude a large, fast line of plastic.  I guess I should record some video of it and post it and also check with support to see if it's normal or not.  When printing slower I would describe it as fairly quiet.  I can say I don't hear the same noise from my MK4- for whatever similarities the two hotends have, this isn't one of them in my case.

Posted by: @christopherv5

Is there anyone else out there with an XL experiencing extremely loud rattling from the hotend assembly? I noticed another user says their printer is quiet, support had me open up the gear box and check for any loose components but that made it worse. 

 

This post was modified 2 years ago by darksharpie
Posted : 18/04/2023 11:08 am
darksharpie
(@darksharpie)
Trusted Member
RE:

Here's a video clip, is this what you're describing?  (FWIW this is a draft print at further increased speed).

 

xlnoise

This post was modified 2 years ago 2 times by darksharpie
Posted : 18/04/2023 11:30 am
christopherv5
(@christopherv5)
Active Member
Topic starter answered:
RE: Loud Rattles from Hotend Assembly

Here's how mine sounds..

Posted : 19/04/2023 2:59 am
Georg
(@georg-2)
Estimable Member
RE:

I know you asking about the XL, but could this be the same?

 

Posted : 19/04/2023 10:59 am
christopherv5
(@christopherv5)
Active Member
Topic starter answered:
RE: Loud Rattles from Hotend Assembly

The hotend assembly is not the same. This method would not work in my case 

Posted : 25/04/2023 12:55 am
Walter Witt
(@walter-witt)
Eminent Member
RE: Loud Rattles from Hotend Assembly

I'm having the same problem right off the bat. Same situation with lines that have a high volumetric flow rate. I can put my hand on the print head and feel the vibrations from it. Imma take the hot end apart later and re-tighten all the screws. See if that helps 

Posted : 10/06/2023 9:22 pm
darksharpie
(@darksharpie)
Trusted Member
RE: Loud Rattles from Hotend Assembly

If you actually took apart the hotend and tightened screws, did that improve the issue?

Posted : 21/06/2023 6:31 pm
christopherv5
(@christopherv5)
Active Member
Topic starter answered:
RE: Loud Rattles from Hotend Assembly

I took mine apart the other day and I am still having an issue. I'm printing with no plastic housing on the extruder and I am still getting a terrible vibration. I think its coming from the bearing. 

Posted : 23/08/2023 3:03 am
meet666
(@meet666)
Member
RE:

I have the exact same problem.
Did you manage to fix it? 
Mine is even louder, mostly on 45 degree movments.

I test printed a long piece that goes from top left to bottom right and when the printer is around the middle it exactly sounds like yours. But not for the first layer and also not for every other perimeter. Just some perimeters create this noise.

I already spent 20h over 3 days with support and we can't figure it out.
I'm about to send this printer back

This post was modified 1 year ago 2 times by meet666
Posted : 29/08/2023 8:09 am
meet666
(@meet666)
Member
RE:

Here is a video of it

This post was modified 1 year ago by meet666
Posted : 29/08/2023 10:38 am
Acht
 Acht
(@acht)
Estimable Member
RE: Loud Rattles from Hotend Assembly

Sorry if this isn't helpful, but I think at that angle only one motor is driving. Is there something broken in the motor perhaps? Or are you sure it comes from the printhead? If you print completely without filament, is the noise still there? Have you tried that?

Posted : 29/08/2023 8:23 pm
ZeeKay
(@zeekay)
Active Member
RE: Loud Rattles from Hotend Assembly

After about 700 hours of printing (so says the print statistics seems a hair off), mine seems to have developed a pretty bad rattle in the extruder as well. It's not the cover because I completely removed that and the noise didn't change, although it was quite prone to resonating.

Posted : 04/09/2023 2:13 am
christopherv5
(@christopherv5)
Active Member
Topic starter answered:
RE: Loud Rattles from Hotend Assembly

Exact noise that I get. 

I have taken apart the extruder assembly and I couldn't find any thing that would be the culprit. 

My next assumption is the linear bearing. 

Posted : 04/09/2023 3:17 am
ZeeKay
(@zeekay)
Active Member
RE: Loud Rattles from Hotend Assembly

From investigating it seemed to be the nozzle on the heatbreak hitting a resonance. You can test this yourself by pressing on the heatblock while the noise is occurring.

I fixed it by loosening and moving/rotating the nozzle and heater block to where it was happy and the rattling sound is gone now.

Posted : 07/09/2023 1:06 pm
MME liked
meet666
(@meet666)
Member
RE: Loud Rattles from Hotend Assembly

I got the same sounds when no extruder is attached to the carrier so I think something within the carrier is damaged.

Posted : 07/09/2023 1:23 pm
jF
 jF
(@jf-2)
Trusted Member
RE: Loud Rattles from Hotend Assembly

Same here, I can park both hot end and just go and use the move axis and get that rattling from the carrier alone.

Happen when moving the carrier but it's even worse when moving the Z which is pretty weird. Putting my hand and pressing on the bed will calm it down even when it's the carrier moving and not the Z, but it's still making that sound even then, just a bit muffled.

Seem rather unlikely it would happen to all of us and just be something that is damaged.. gotta be a design flaw or something.

Really starting to wonder if it's not the linear bearing as well.

Posted : 12/09/2023 2:58 pm
stevQ
(@stevq)
Trusted Member
RE: Loud Rattles from Hotend Assembly

I have the exact same noise/rattling.
Not sure where exactely it's coming from, as putting my hands on the printers enclosure parts did not help and putting them on the extruder didn't either.
Hope there is a fix for that, as it is really annoying. I really can live with the sound of the printer otherwise, but that is really like 5x louder than when printing the rest of the time.

Info: Singlehead unit

Posted by: @darksharpie

Here's a video clip, is this what you're describing?  (FWIW this is a draft print at further increased speed).

 

xlnoise

 

Posted : 13/09/2023 9:15 am
Cybergurke
(@cybergurke)
Active Member
RE: Loud Rattles from Hotend Assembly

Have observed the same thing with my dualhead.

Posted : 13/09/2023 10:20 am
jF
 jF
(@jf-2)
Trusted Member
RE: Loud Rattles from Hotend Assembly

I was looking for a tool that would help find the location and found out that mechanic stethoscope are a thing. I wonder if it could help with a 3d printer as well.

Posted : 13/09/2023 2:49 pm
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