Nozzle cleaning consistently fails with PETG
 
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clausb007
(@clausb007)
Member
RE: Nozzle cleaning consistently fails with PETG

Firmware 6.3.1 has fixed my nozzle cleaning issues. I only had 2 nozzle cleaning failures since the update and in those cases the nozzle was really contaminated with filament. That‘s the disadvantage of the new firmware: remaining filament is more difficult to see and to clean when a print job is finished as the nextruder stops at the right back corner.

 

Posted : 19/04/2025 9:32 am
Brian liked
FoxRun3D
(@foxrun3d)
Illustrious Member
RE: Nozzle cleaning consistently fails with PETG

The firmware upgrade certainly improved things but there are still other issues that need attention such as the pervasive VFAs.

Formerly known on this forum as @fuchsr -- https://foxrun3d.com/

Posted : 19/04/2025 10:37 am
Brian liked
Print_Fandango
(@print_fandango-2)
Member
RE: Nozzle cleaning consistently fails with PETG

The latest firmware did not fix the  nozzle cleanjng. 

 

Posted : 19/04/2025 11:24 am
Brian
(@brian-12)
Prominent Member
RE: Nozzle cleaning consistently fails with PETG

 

Posted by: @print_fandango-2

The latest firmware did not fix the  nozzle cleanjng. 

 

You already answered a few posts ago, why repeat.  I understand your upset and posting that all over the forum, but I'm trying to get some other users experiences.

Posted : 19/04/2025 11:51 am
Scotttomo liked
Print_Fandango
(@print_fandango-2)
Member
RE: Nozzle cleaning consistently fails with PETG

Why?

Clearly it needs repeating. The poster before me just said that the latest firmware improved that. 

It's clearly not the case and people need to know it. If you know how forums work. People rarely go back in a thread and only read the latest. 

Posted : 19/04/2025 11:59 am
Barry A
(@barry-a)
Active Member
RE: Nozzle cleaning consistently fails with PETG

The firmware update did resolve the nozzle cleaning issue for me.  Multiple filament changes between PC-CF and PLA all ok.  Took a couple of purges to clean out the PC-CF when changing to PLA.  I hope others have the issues with their Core One resolved.  I've always found Prusa to be excellent working with users.  

Posted : 19/04/2025 12:08 pm
Print_Fandango
(@print_fandango-2)
Member
RE: Nozzle cleaning consistently fails with PETG

https://help.prusa3d.com/product/core-one

That is the changelog to the most recent firmware updates. That is directly from Prusa. 

None of these updates make any reference to nozzle change routines. The fact thwt your machine is working is rather a fluke and the issue will come up again, likely when you change to different filament type. The nozzle cleaning procedure only works if the machine is run with pla, which happens to be a filament I will never use. I didn't buy this printer to print pla. 

 

Here is a copy and paste of the change logs fmas well:

 

Version 6.3.2

14.04.2025

Adjusted RPM range check for the Print Fan test

Version 6.3.1

03.04.2025

Filtration support

MMU support

Automatic filament retraction

Configurable chamber cooling maximum power

Set chamber target temperature in preheat

Chamber fan spin check

Ventilation grille prompt

Door sensor calibration wizard (for kits especially)

Filament change confirmation prompt

Option to disable filament sensor during filament change

Added support for the “M30 Delete file” gcode [Public PR]

Increased “failing to reach chamber temperature” timeout

Increased maximum bed temperature

Park printhead in the back after print

MMU: Better nozzle compatibility check

Fixed: Restart on door open during pause

Fixed: Incorrect Z position when unpausing

Reduced USB errors

MMU: Fixed power panic during change

Version 6.3.0

31.01.2025

Prusa CORE One support

Posted : 19/04/2025 12:14 pm
Brian
(@brian-12)
Prominent Member
RE: Nozzle cleaning consistently fails with PETG

 

Posted by: @print_fandango-2

https://help.prusa3d.com/product/core-one

That is the changelog to the most recent firmware updates. That is directly from Prusa. 

None of these updates make any reference to nozzle change routines. The fact thwt your machine is working is rather a fluke and the issue will come up again, likely when you change to different filament type. The nozzle cleaning procedure only works if the machine is run with pla, which happens to be a filament I will never use. I didn't buy this printer to print pla. 

 

Here is a copy and paste of the change logs fmas well:

 

Version 6.3.2

14.04.2025

Adjusted RPM range check for the Print Fan test

Version 6.3.1

03.04.2025

Filtration support

MMU support

Automatic filament retraction

Configurable chamber cooling maximum power

Set chamber target temperature in preheat

Chamber fan spin check

Ventilation grille prompt

Door sensor calibration wizard (for kits especially)

Filament change confirmation prompt

Option to disable filament sensor during filament change

Added support for the “M30 Delete file” gcode [Public PR]

Increased “failing to reach chamber temperature” timeout

Increased maximum bed temperature

Park printhead in the back after print

MMU: Better nozzle compatibility check

Fixed: Restart on door open during pause

Fixed: Incorrect Z position when unpausing

Reduced USB errors

MMU: Fixed power panic during change

Version 6.3.0

31.01.2025

Prusa CORE One support

It was a previous revision 6.3.1, and it added a filament retraction at the end of the print.  It fixed it for a few people on the forum.

I understand your upset, but please stop. Others can post their experiences too without you chiming in.

Posted : 19/04/2025 12:32 pm
Scotttomo liked
Brian
(@brian-12)
Prominent Member
RE: Nozzle cleaning consistently fails with PETG

 

Posted by: @print_fandango-2

Why?

Clearly it needs repeating. The poster before me just said that the latest firmware improved that. 

It's clearly not the case and people need to know it. If you know how forums work. People rarely go back in a thread and only read the latest. 

A few posts later?  I think probably not. 

Posted : 19/04/2025 12:34 pm
darksharpie
(@darksharpie)
Estimable Member
RE:

Clearly they left some items off of that changelog.  The full notes on their github describe it though.

https://github.com/prusa3d/Prusa-Firmware-Buddy/releases

"Automatic filament retraction

We’ve introduced automatic filament retraction at the end of a print, with reinsertion just before the first extrusion. This brings several benefits:No filament remains in the nozzle during mesh bed leveling, helping prevent filament specs from being left on the print bed.The nozzle no longer needs to be heated for filament unload.

Note: This is a pilot implementation of the procedure. If it proves effective, we plan to extend it to other printers as well.

_Note: Auto-retraction is not performed for flexible filaments. To support this, we’ve added an "Is flexible" parameter for filaments, configurable via the GUI (for user presets) or using the M865 G-code."

I find it hard to believe it's a fluke - no filament at the nozzle, no leaking.  But as the note specifies, not for flexible filaments.   Is your filament not retracting?  And not flexible?  Perhaps it isn't doing its job when it should for another filament type.

Posted by: @print_fandango-2

https://help.prusa3d.com/product/core-one

That is the changelog to the most recent firmware updates. That is directly from Prusa. 

None of these updates make any reference to nozzle change routines. The fact thwt your machine is working is rather a fluke and the issue will come up again, likely when you change to different filament type. The nozzle cleaning procedure only works if the machine is run with pla, which happens to be a filament I will never use. I didn't buy this printer to print pla. 

 

Here is a copy and paste of the change logs fmas well:

 

Version 6.3.2

14.04.2025

Adjusted RPM range check for the Print Fan test

Version 6.3.1

03.04.2025

Filtration support

MMU support

Automatic filament retraction

Configurable chamber cooling maximum power

Set chamber target temperature in preheat

Chamber fan spin check

Ventilation grille prompt

Door sensor calibration wizard (for kits especially)

Filament change confirmation prompt

Option to disable filament sensor during filament change

Added support for the “M30 Delete file” gcode [Public PR]

Increased “failing to reach chamber temperature” timeout

Increased maximum bed temperature

Park printhead in the back after print

MMU: Better nozzle compatibility check

Fixed: Restart on door open during pause

Fixed: Incorrect Z position when unpausing

Reduced USB errors

MMU: Fixed power panic during change

Version 6.3.0

31.01.2025

Prusa CORE One support

 

This post was modified 3 weeks ago 3 times by darksharpie
Posted : 19/04/2025 12:35 pm
Brian liked
Print_Fandango
(@print_fandango-2)
Member
RE: Nozzle cleaning consistently fails with PETG

You clearly do. I just posted the changelog. If you know how software dev works you would know how the nozzle cleaning was not addresses at all. But continue on your gas lighting trend. I will continue to post here and everywhere else as much as I want. Thanks for chiming in

Posted : 19/04/2025 12:36 pm
Scott
(@scott-18)
Estimable Member
RE: Nozzle cleaning consistently fails with PETG

They should have done the same thing just after inserting or changing filament! Or did they?

Posted : 19/04/2025 12:39 pm
Brian liked
Brian
(@brian-12)
Prominent Member
RE: Nozzle cleaning consistently fails with PETG

 

Posted by: @print_fandango-2

You clearly do. I just posted the changelog. If you know how software dev works you would know how the nozzle cleaning was not addresses at all. But continue on your gas lighting trend. I will continue to post here and everywhere else as much as I want. Thanks for chiming in

A dirty nozzle will cause it to fail.  Filament oozing from the nozzle can cause this.  So the retraction of filament after a print can reduce or eliminate the oozing, therefore fixing the issue for many. 

So yes it did address the issue for some. 

Posted : 19/04/2025 12:42 pm
algesten
(@algesten)
Member
RE: Nozzle cleaning consistently fails with PETG

 

Posted by: @scott-18

They should have done the same thing just after inserting or changing filament! Or did they?

They did. If you hold your fingers around the filament you notice how it pushes out after purging is done.

Posted : 19/04/2025 1:16 pm
Scotttomo and Brian liked
Jürgen
(@jurgen-7)
Honorable Member
RE: Nozzle cleaning consistently fails with PETG
Posted by: @print_fandango-2

The latest firmware did not fix the  nozzle cleanjng.  

It did not fix it for you. Which is annoying, of course; I understand your frustration. Are you using PETG (which is what this thread is mainly about), or did your recent problems refer to the 3rd party fiber-reinforced Nylon filament? If it's the latter, which filament profile settings did you use?

Posted : 19/04/2025 1:27 pm
yblaser
(@yblaser)
Eminent Member
RE: Nozzle cleaning consistently fails with PETG

The only time I have had a nozzle cleaning failure was when I forgot to remove the purge line from the previous print. 😲 No issues  even with the original firmware and PLA, PETG, and ASA.  Also none with the new firmware with ASA-CF and PC-CF.

Posted : 19/04/2025 3:24 pm
Brian liked
clausb007
(@clausb007)
Member
RE: Nozzle cleaning consistently fails with PETG

Sorry to hear that 6.3.1 didn‘t fix everybody‘s nozzle cleaning problems. I fully understand the frustration as I was also not able to start any PETG-print successfully with 6.3.0. It often took 3 or 4 tries to be successful. It‘s a totally different experience since my CoreOne runs with 6.3.1 (I haven‘t recognized any differences between 6.3.1 and 6.3.2).

I hope that Prusa will find a solution for the users that still have issues!

Posted : 19/04/2025 3:51 pm
Scotttomo liked
Print_Fandango
(@print_fandango-2)
Member
RE: Nozzle cleaning consistently fails with PETG

You are funny. You continue to try to steer the blame. Stop it. Its always you in every thread. 

 

Are you going to ask for every PETG made under the sun too? 

 

This machine is running incomplete software deal with it. 

This machine has also been deemed defective by Prusa yesterday. 

Posted : 19/04/2025 3:54 pm
huskyte
(@huskyte)
Estimable Member
RE: Nozzle cleaning consistently fails with PETG

Well, don't panic to use Trumps words. Yes, the filament retraction did something and solved the issues for some of us/you. If I remove the purge leftovers I am mostly good or fare a bit better. It is not the solution to all. but still better than before. 

For me: ASA works well if the purge line is removed. For PCCF on the other machine I will collect some experience over the next days. Bt I greatly appreciate the filament to be fully retracted out of the extruder nevertheless. This has so many advantages. 

Posted : 19/04/2025 6:02 pm
prsskinner
(@prsskinner)
Member
RE: Nozzle cleaning consistently fails with PETG

For me, the issue has nothing to do with filament retraction, but with that bit of G-code Prusa includes that tries to level the bed based on a small sample of the bed. You can see this when you first start printing. The nozzle messes around in the front right corner before it moves on to sample what's needed for the print. This is well before it prints a line to prep the nozzle for printing (which happens after bed-leveling and right before actual printing begins).

I don't know what the purpose of this sample-based bed-leveling is given that the printer goes on to bed level without sampling, regardless. 

Posted : 19/04/2025 6:16 pm
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