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poor print quality : Cooling Issue  

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Bill
 Bill
(@bill-3)
Estimable Member
poor print quality : Cooling Issue

There is a poor print quality thread going, but there are multiple issues going and it is a bit difficult to follow each branch of the conversation (no fault of any participant).

So I thought I would break this issue out into it's own and maybe we should/could with each individual issue and potential solutions.

I have repeatable results with the SD card PLA benchy which indicates poor cooling.

How should I approach a fix?

Different cooling shroud? Lower perimeter speeds (for each of 3 perimeters)? Change fan settings?

I am quite surprised that Prusa would not have fixed this prior to rolling the MK3 out!

Respondido : 24/12/2017 1:05 am
vaxxi
(@vaxxi)
Estimable Member
Re: poor print quality : Cooling Issue

Same problem here with the stock PLA profile, Prusa Silver PLA that came with the printer.

Respondido : 24/12/2017 11:17 am
Knickohr
(@knickohr)
Miembro Moderator
Re: poor print quality : Cooling Issue

Yes, cooling issue.

Try to print the Benchy rotating 90°, so the bow is in the front.

Hmm, looks like the "new" fan shroud is not what is promised 😕

Thomas

Respondido : 24/12/2017 11:18 am
303dips
(@303dips)
Eminent Member
Re: poor print quality : Cooling Issue

My benchy from the SD-card looked the same just like your photo, I was also thinking it must be something wrong with the cooling..

But then after reading up on all the fw/slicer issues i tried the new slic3r (1.38.5 as of now) and profiles from github like many other problems this seems to fix it, kept default temp but changed extrution multiplier to 0.9 after a couple of XYZ testcubes with bad top layer.

Scroll down for precompiled versions for you OS (for win you can rename the old installed folder under "Program Files" and extract the new to a folder with the same name so the existing shortcuts work)

https://github.com/prusa3d/Slic3r/releases

Don't forget to update your settings also, check the info on where they are, the one you download may need some manual copying of MK3 profile/filaments (read the bottom of the page if you installed "latest" drivers/slic3r from prusa on where to put them, the shortcut will also show where, usually "C:\Users\Public\Documents\Prusa3D" and MK3 folder)

https://github.com/prusa3d/Slic3r-settings

Respondido : 25/12/2017 7:02 pm
Jan Pichrt
(@jan-pichrt)
Miembro
Re: poor print quality : Cooling Issue

There are no changes in profiles betwen 2.0.0 driver package and git repository... (just few cosmetics) 😥 only 3 changes in MK3 printer profile:

retract_lift = 0.6 (0.5 in 2.0.0 driver package)
retract_lift_above = 0 (1 in 2.0.0 driver package)
retract_lift_below = 209 (199 in 2.0.0 driver package)

Respondido : 25/12/2017 7:14 pm
303dips
(@303dips)
Eminent Member
Re: poor print quality : Cooling Issue

You are correct, I was sloppy when doing my file compare, or I saw my previous manual changes when doing a quick file compare so new profile may not be needed.


There are no changes in profiles betwen 2.0.0 driver package and git repository... (just few cosmetics) 😥 only 3 changes in MK3 printer profile:

retract_lift = 0.6 (0.5 in 2.0.0 driver package)
retract_lift_above = 0 (1 in 2.0.0 driver package)
retract_lift_below = 209 (199 in 2.0.0 driver package)

Respondido : 25/12/2017 7:29 pm
Ido
 Ido
(@ido)
Trusted Member
Re: poor print quality : Cooling Issue

I also had this, my solution, print the outline slow. See here for more details
https://discuss.toms3d.org/help-requests-purchasing-assistance-f4/3d-benchy-rough-bow-but-why-t252.html

I managed to get a perfect benchy, with the mk2s though. I was hoping the mk3 would have better cooling with the new part cooling fan design...

Respondido : 25/12/2017 10:21 pm
Impruve
(@impruve)
Estimable Member
Re: poor print quality : Cooling Issue

I also noticed that the printer has a hard time on some overhangs...

Has anyone tried this??? https://www.thingiverse.com/thing:2720541

Respondido : 25/12/2017 11:29 pm
Pintie
(@pintie)
Trusted Member
Re: poor print quality : Cooling Issue

yes i tried... didn't work, because the part is too low. it hits the plate.
otherwise it is a good idea

Respondido : 25/12/2017 11:54 pm
Impruve
(@impruve)
Estimable Member
Re: poor print quality : Cooling Issue


yes i tried... didn't work, because the part is too low. it hits the plate.
otherwise it is a good idea

Ok, thanks for posting.

I also think that some of the default profiles print too fast for some overhangs...

Perimeter speed should definitly be lower to get better results.

Respondido : 25/12/2017 11:59 pm
JLTX
 JLTX
(@jltx)
Reputable Member
Re: poor print quality : Cooling Issue

I’m having good luck with my smaller nozzle: https://www.thingiverse.com/thing:2728615

I reduce external perimeter to 30 mm/s, ans 0.42 extrusion width. This print was rotated 90 on bed.

Respondido : 26/12/2017 2:22 pm
Bill
 Bill
(@bill-3)
Estimable Member
Topic starter answered:
Re: poor print quality : Cooling Issue

After round and round of testing with the benchy and the filament provided by Prusa, I will still having cooling issues and still could not achieve a perfect bow due to cooling (lowered temperature AND slowing all perimeters to 30mm).

So I switch to a neon green Inland filament. Printed benchy at 200/190 at 30mm perimeters. Perfect.

Printed bency at 200/190 full speed. Perfect.

Printed objects below, (Inland grey) perfect size, outstanding finish.

Respondido : 26/12/2017 8:35 pm
reid.b
(@reid-b)
Reputable Member
Re: poor print quality : Cooling Issue

I don't get it- this doesn't look like neon green. What actually fixed your print?

Respondido : 26/12/2017 9:20 pm
Dewey79
(@dewey79)
Honorable Member
Re: poor print quality : Cooling Issue

jltx,

I’m having good luck with my smaller nozzle: https://www.thingiverse.com/thing:2728615

what was the nozzle size before and after?

Respondido : 26/12/2017 9:32 pm
JLTX
 JLTX
(@jltx)
Reputable Member
Re: poor print quality : Cooling Issue


jltx,

I’m having good luck with my smaller nozzle: https://www.thingiverse.com/thing:2728615

what was the nozzle size before and after?

I just clipped the tips off the stock part and smoothed the internal channels slightly. So it doesn't reach around as far as the stock, but blows a bit higher velocity. Honestly, not sure if this helps or not, but haven't had problems yet.

Respondido : 26/12/2017 10:13 pm
Bill
 Bill
(@bill-3)
Estimable Member
Topic starter answered:
Re: poor print quality : Cooling Issue


I don't get it- this doesn't look like neon green. What actually fixed your print?

They are not benchies either...

Different filament fixed my issues, green AND grey.

Respondido : 27/12/2017 1:00 am
Impruve
(@impruve)
Estimable Member
Re: poor print quality : Cooling Issue


I’m having good luck with my smaller nozzle: https://www.thingiverse.com/thing:2728615

C5CB6CEE-A57B-40C6-B7FA-CD1C15ED2D21.jpeg

E5A7709D-A431-4F96-9C74-7691E82CB999.jpeg

01D5E01E-7A27-4F42-BE50-E7C7B4321094.jpeg

I reduce external perimeter to 30 mm/s, ans 0.42 extrusion width. This print was rotated 90 on bed.

Did you have problems with the other cooling duct?

Respondido : 27/12/2017 1:35 am
JLTX
 JLTX
(@jltx)
Reputable Member
Re: poor print quality : Cooling Issue



I’m having good luck with my smaller nozzle: https://www.thingiverse.com/thing:2728615

C5CB6CEE-A57B-40C6-B7FA-CD1C15ED2D21.jpeg

E5A7709D-A431-4F96-9C74-7691E82CB999.jpeg

01D5E01E-7A27-4F42-BE50-E7C7B4321094.jpeg

I reduce external perimeter to 30 mm/s, ans 0.42 extrusion width. This print was rotated 90 on bed.

Did you have problems with the other cooling duct?

Good question. It definitely got in the way of my pinda hat. 😀 I had some print issues that look like cooling. I was concerned the stock fan can’t push enough air volume for that size nozzle (stock). I can feel the air stronger now with the smaller nozzle, but have not done a scientific A/B test. I’m waiting for Thomas to come up with a cooling solution. <nudge>

Respondido : 27/12/2017 2:37 am
Impruve
(@impruve)
Estimable Member
Re: poor print quality : Cooling Issue




I’m having good luck with my smaller nozzle: https://www.thingiverse.com/thing:2728615

C5CB6CEE-A57B-40C6-B7FA-CD1C15ED2D21.jpeg

E5A7709D-A431-4F96-9C74-7691E82CB999.jpeg

01D5E01E-7A27-4F42-BE50-E7C7B4321094.jpeg

I reduce external perimeter to 30 mm/s, ans 0.42 extrusion width. This print was rotated 90 on bed.

Did you have problems with the other cooling duct?

Good question. It definitely got in the way of my pinda hat. 😀 I had some print issues that look like cooling. I was concerned the stock fan can’t push enough air volume for that size nozzle (stock). I can feel the air stronger now with the smaller nozzle, but have not done a scientific A/B test. I’m waiting for Thomas to come up with a cooling solution. <nudge>

I will give it a try then!! Will post results as soon as i can =)

EDIT: I've tried it and got worse results using your fan duct =/

Respondido : 27/12/2017 3:02 am
Impruve
(@impruve)
Estimable Member
Re: poor print quality : Cooling Issue

Just a tiny difference, dont know if it's any improvement at all.

Will post results after testing it out.

https://www.thingiverse.com/thing:2731239

Respondido : 31/12/2017 4:43 am
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