Variable extruder tension for different materials by additional stepper motor: The Tensator
 
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Volker Jaenisch
(@volker-jaenisch)
Trusted Member
Variable extruder tension for different materials by additional stepper motor: The Tensator

Dear Prusa People!

The Prusa is incredible! I like to contribute.

I am working on a solution for the different tensions needed for different materials in MMU printing:

Differrent materials need different tension

So I come up with the Tensator.

Adding a mini stepper motor to controll the extruder tension is possible, without changing the corpus of the extruder.

This is only a crude sketch. There has to be added some slack for the motion of the idler. Also this approach eats some X-Space.

I suppose that the Tensator cannot be controlled via the Einsy rambo board. Is that correct?

So for the first prototype I will go for Octoprint and hijack the Rpi for some GPIOs to steer the Tensator.

Has Octoprint knowledge about filament changes?

Any help appreciated

Cheers Volker

 

Posted : 11/12/2019 2:03 am
Matthias U
(@matthias-u)
Eminent Member
RE: Variable extruder tension for different materials by additional stepper motor: The Tensator

Yes, Octoprint knows about filament changes. It even knows to block Tx commands where x is greater than the number of extruder heads / MMU positions (greater or equal actually since it is zero-based), which is why you tell it about that in the initial configuration.

So that should be hook-in-able reasonably easily. I'd be interested in such a mod, along with a proper filament movement sensor instead of the mechanical IR gate.

Posted : 06/01/2020 3:59 pm
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