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Flexible filament fails at consistent intervals  

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FocusOnTheSun
(@focusonthesun)
Eminent Member
Flexible filament fails at consistent intervals

I'm having a super weird issue where the flexible filament I'm using is perfectly fine for a few minutes, then it suddenly starts popping like it has a lot of moisture in it - this usually causes it to fail, but sometimes it gets through it, and then it's fine again. Then a few minutes later it starts to pop again and this repeats until it eventually fails!

I've bought an eSun filament dryer, and put it in at 50deg for about 5-7 hours, but I still get this issue - it's almost like only one side of the filament is drying potentially?

Here's a pic of what it looks like when it starts out fine, then fails, then is fine again, then fails fully.

I'm using a 0.6mm nozzle. The print speed is capped at 2MVS - meaning it's likely 10-15mm/s (which is definitely within range for TPU).

When theres a brand new roll that's been properly sealed, the prints come out great and never fail - it's just when this happens that it fails...

This even appears to happen on new rolls sometimes - but I can't say that for sure as I may be mis-remembering.

Posted : 04/08/2022 9:14 am
Diem
 Diem
(@diem)
Illustrious Member

Mark the reel.  Does the irregularity occur whenever the reel returns to the same position?

If so, look for somehing affecting one side of the stored reels.

Cheerio,

Posted : 04/08/2022 10:02 am
fuchsr
(@fuchsr)
Famed Member
RE: Flexible filament fails at consistent intervals

Well, popping sure sounds like moisture. For what it's worth, I dry TPU at 55 degrees for 6+ hours in a PrintDry Pro and then print directly out of the dryer. I have never used the eSunlu, I didn't hear the greatest things about it.

Posted : 04/08/2022 8:15 pm
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