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[Solved] Warping and temporary layer shift  

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Mihai Dinculescu
(@mihai-dinculescu)
Active Member
Warping and temporary layer shift

I've got a pre-assembled MK3s, and the first two prints (buddy and whistle) came out perfectly.
When I started printing some of my own creations, though, I'm getting some warping late into the print (1-2 hours).

My z-layer calibration seems fine. The test print for it came just as good as the factory one.
I'm cleaning the smooth sheet with 99% IPA before each print.

Soon after I started noticing the warping, I also temporarily got one or two layers shifted on both X and Y. I would suspect that the shiting is caused by the part moving/contracting?

Both the warping and the shifting happened at a very similar time and height in two successive prints.

Any ideas what I can try?

Best Answer by Diem:

Your first layer  calibration can go a little lower.

The brim you are using will make no difference with a flat bodied print.

Try cleaning the bed with dishwashing detergent (Dawn/Fairy) and plenty of HOT water;  see many threads here.

I suspect your belt tensions might need tweaking but it's hard to tell at this stage, come back if there's no improvement.

Cheerio,

Posted : 24/01/2023 7:58 pm
Diem
 Diem
(@diem)
Illustrious Member

Your first layer  calibration can go a little lower.

The brim you are using will make no difference with a flat bodied print.

Try cleaning the bed with dishwashing detergent (Dawn/Fairy) and plenty of HOT water;  see many threads here.

I suspect your belt tensions might need tweaking but it's hard to tell at this stage, come back if there's no improvement.

Cheerio,

Posted : 25/01/2023 4:27 am
Mihai Dinculescu
(@mihai-dinculescu)
Active Member
Topic starter answered:
RE:

Thank you for the tips.

I've run the belt test, and the numbers seem to be in range.

I've redone the Z calibration using the popular method.

I started with the factory calibration of -1.373 and then lowered it to -1.450 when it started scratching the material (but not the sheet).
Then I lowered it to -1.385 for the rest of the first test.

The second test is printed with a Z of -1.400. Does it look good to you?

I've started a bigger & taller print now and I'll report on the result.

This post was modified 1 year ago by Mihai Dinculescu
Posted : 25/01/2023 2:23 pm
Mihai Dinculescu
(@mihai-dinculescu)
Active Member
Topic starter answered:
RE: Warping and temporary layer shift

It turns out that it was all about first-layer adhesion.
The extra bit of squish and a much higher amount of IPA dropped on the cold plate directly instead of a cloth helped tremendously.

In the last few days, I've printed much bigger & more complex designs, and they've been perfect. No warping and no layer shifting.

Thank you for pointing me in the right direction.

Posted : 07/02/2023 8:15 pm
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