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DoctorG
(@doctorg-2)
Active Member
RE: Filament Sensor

Just had the same issue. I deliberately set up a print that would run out of filament to test the system. It just hung at the filament change screen. Tried the magnet trick - no help. Reading through this thread doesn't seem to have a guaranteed solution. It's a pity it was one of the features that I thought was really worth while on the Mk4. Not worth it if it's not reliable. Does anyone form Prusa monitor this forum to address these issues??

Posted : 06/11/2023 11:24 am
iftibashir
(@iftibashir)
Prominent Member
Topic starter answered:
RE: Filament Sensor

An interesting read - thanks!

So seems like this is something that can be fixed via firmware, which is good news. Hopefully they will roll the update out soon for all users...

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Posted : 06/11/2023 11:38 am
nosmarb
(@nosmarb)
Active Member
RE: Filament Sensor

Well, it’s reassuring to see others have experienced the same problem (as in “So it’s not just me, then”). My (upgraded to)Mk4 has started performing the same way. When the filament runs out the printer detects this and offers up the Nextruder for more filament but on inserting it, I get a “Filament appears to loaded already” message. Nothing for it but to cancel the print.

On releasing the clip and swinging the idler away I see the filament has broken and the end of the filament can be seen just disappearing down into the hole that leads to the nozzle. Feeding in a new filament and guiding it to butt with the stuff already in the nozzle – and manually applying pressure to the idler - enabled the ‘blockage’ to be expelled and then did a normal unload.

I've tried to clean the little of the feed gear I can see and I've done a sensor recalibration. 

At least I can continue printing. But I’m going to try to avoid having to change filament in flight.

I hope this issue can be resolved by a firmware upgrade – and as soon as possible, please.  

Posted : 07/11/2023 9:44 am
DAK
 DAK
(@dak-2)
Member
RE: Filament Sensor

I have a new MK4 kit (late Jan 2024).

I was in the middle of a print and a colour change was triggered in the code. After removing the filament the printer was stuck on the “Changing Filament” screen at 0%.  

I got past this by removing the side panel covering the cables for the filament sensor and touch sensor then unplugging the filament sensor (three white cables) from the board with needle nose pliers.  It allowed the filament change to continue. Plugged the cable back in and it continued. Saved the print. 

Will look at disabling this faulty sensor. Disappointed with it.

 

Posted : 12/02/2024 8:35 pm
vintrlos liked
vintrlos
(@vintrlos)
Member
RE: Filament Sensor

Thx that saved me a day

Posted : 02/03/2024 8:23 pm
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