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VFA Artifacts on X+Y Straight Edges  

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Butter Pockets
(@butter-pockets)
Eminent Member
RE: VFA Artifacts on X+Y Straight Edges

 

Posted by: @brian-12

 

Posted by: @scott-18

I also need Prusa to release the printable parts because the pulleys are 1mm thicker and I need to modify the parts to match.

Which pulley did you buy? I'm also considering changing all the pulleys (even the smooth ones) and getting 1mm more for the belt to no grind the sledge is a nice thing!

https://kb-3d.com/store/motion/672-gates-powergrip-2gt-idler-6mm-toothed-3mm-bore-for-prusa-1634482229893.html

This is the one I got.  There's not 1mm more for the belt, the flanges are. 5mm thicker.

One thing to be aware of, even tho Prusa uses "GT2" belts, you might want to buy a genuine gates belt and replace it as well. The teeth might not line up exactly with the new pully grooves. 

Posted : 24/03/2025 9:58 pm
Jürgen
(@jurgen-7)
Reputable Member
RE: VFA Artifacts on X+Y Straight Edges
Posted by: @butter-pockets

One thing to be aware of, even tho Prusa uses "GT2" belts, you might want to buy a genuine gates belt and replace it as well. The teeth might not line up exactly with the new pully grooves. 

Do you mean Prusa don't use genuine Gates belts but knock-offs?

Or is it because the belts might have deformed, even after brief usage, from running over the smooth idlers? If the latter, couldn't that be a reason for belt ripple in its own right -- deformed teeth running over the toothed pulleys on the motors?

Posted : 24/03/2025 10:02 pm
yblaser
(@yblaser)
Member
RE:
Posted by: @jurgen-7

Do you mean Prusa don't use genuine Gates belts but knock-offs?

Or is it because the belts might have deformed, even after brief usage, from running over the smooth idlers? If the latter, couldn't that be a reason for belt ripple in its own right -- deformed teeth running over the toothed pulleys on the motors?

I'm not sure that's possible.  Only the idlers mounted to the x-axis linear rail have the teeth running on the smooth idler.  I don't think the section of the belt that runs across those idlers ever makes it back to the motor pulley.  I've also done a test print over the majority of the bed and the amplitude/frequency of the VFAs do not change based on position on the bed.

 

Posted : 24/03/2025 10:29 pm
Jürgen liked
iftibashir
(@iftibashir)
Prominent Member
RE: VFA Artifacts on X+Y Straight Edges

 

Posted by: @scott-18

I'm sorry but as much I love Prusa, for now my X1C gives better prints and is more silent than my CORE One. 

Im interested in this statement. The X1C was known to be a loud machine - you're suggesting te Core One is even louder???

Click here for VIDEO BUILD GUIDES + 3D Printing Tips!

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Posted : 25/03/2025 1:40 pm
iftibashir
(@iftibashir)
Prominent Member
RE: VFA Artifacts on X+Y Straight Edges

So I haven't even placed an order for a Core One yet.......but the reported loud noise and these VFA's are certainly putting me off. May stick to my MK4s for a little while longer!

Click here for VIDEO BUILD GUIDES + 3D Printing Tips!

--> MK4 - MK4S - MINI+ - MMU3 - Accelerometer Guide - BambuLab A1 Combo <--

Posted : 25/03/2025 1:42 pm
Brian liked
Butter Pockets
(@butter-pockets)
Eminent Member
RE: VFA Artifacts on X+Y Straight Edges

 

Posted by: @jurgen-7
Posted by: @butter-pockets

One thing to be aware of, even tho Prusa uses "GT2" belts, you might want to buy a genuine gates belt and replace it as well. The teeth might not line up exactly with the new pully grooves. 

Do you mean Prusa don't use genuine Gates belts but knock-offs?

Or is it because the belts might have deformed, even after brief usage, from running over the smooth idlers? If the latter, couldn't that be a reason for belt ripple in its own right -- deformed teeth running over the toothed pulleys on the motors?

I just mean you should match them. If you buy genuine gates belts and pulleys you know for a fact that the belt teeth are designed to fit into the pulley grooves. AFAIK Prusa doesn’t list the manufacturer of their belts and it’s possible they have a different spec than what gates would produce in a “standard” run. I truly have no idea. I’m just saying that if you replace the idlers, might as well replace the belts so you know for certain they are matched. 

Posted : 25/03/2025 1:45 pm
Brian
(@brian-12)
Honorable Member
RE: VFA Artifacts on X+Y Straight Edges

 

Posted by: @iftibashir

So I haven't even placed an order for a Core One yet.......but the reported loud noise and these VFA's are certainly putting me off. May stick to my MK4s for a little while longer!

Just watched another review last night and on the speed setting with the doors closed it was in the mid to low 40's db.  That's not loud. 

 

Posted : 25/03/2025 3:38 pm
Jürgen
(@jurgen-7)
Reputable Member
RE: VFA Artifacts on X+Y Straight Edges
Posted by: @brian-12

 Just watched another review last night and on the speed setting with the doors closed it was in the mid to low 40's db.  That's not loud. 

Unless I overlooked or forgot something, I have not seen any of the problems discussed here on the forum mentioned in any of the invited Youtube reviews: Noise at certain resonant frequencies, VFAs, Z drive getting stuck, nozzle wiping/probing problems, Y homing problems, incorrect belt tension, skewed gantries... 

Are the reviewers just very lucky? Are the reviews done hastily, or do they deliberately gloss over problems because they feel obliged to Prusa? Or were the review units assembled with extra care, maybe using motors selected for extra-smooth operation etc.?

Posted : 25/03/2025 4:05 pm
Scott
(@scott-18)
Trusted Member
RE: VFA Artifacts on X+Y Straight Edges
Posted by: @jurgen-7
Posted by: @brian-12

 Just watched another review last night and on the speed setting with the doors closed it was in the mid to low 40's db.  That's not loud. 

Unless I overlooked or forgot something, I have not seen any of the problems discussed here on the forum mentioned in any of the invited Youtube reviews: Noise at certain resonant frequencies, VFAs, Z drive getting stuck, nozzle wiping/probing problems, Y homing problems, incorrect belt tension, skewed gantries... 

Are the reviewers just very lucky? Are the reviews done hastily, or do they deliberately gloss over problems because they feel obliged to Prusa? Or were the review units assembled with extra care, maybe using motors selected for extra-smooth operation etc.?

That's a question I have too. Maybe it's people like us who have issues that are unlucky? I mean, regarding the number of printer out of the wild, it seems to have a ridiculously low amount of complains...

Posted : 25/03/2025 4:12 pm
Jürgen
(@jurgen-7)
Reputable Member
RE: VFA Artifacts on X+Y Straight Edges
Posted by: @scott-18

[...] regarding the number of printer out of the wild, it seems to have a ridiculously low amount of complains...

How would we know? We don't know the number of shipped units. Nor do we know the number of complaints which are handled directly by customer support without getting posted anywhere, nor the number of customers who consider things like a skewed gantry, wrong belt tension, or more pronounced VFAs tolerable or have not noticed them yet. 

Posted : 25/03/2025 4:17 pm
Kachidoki
(@kachidoki)
Member
RE: VFA Artifacts on X+Y Straight Edges

In the video above from Aurora Tech, she talks a bit about the nozzle cleaning problem. The unit I got myself is for a review from a second wave I guess. As I am facing all these issues combined, I can tell that the units are not selected at all. Unless it was only for the first wave, who know.

About the noise, I can clearly state that the CORE One is way louder than the MK4S, but it's not really comparable because the CORE One also move faster and have to push more air because of the chamber, so more fan noises too.

Regarding the VFA, it is a problem that I can see mostly when printing shining black PETG. It is far less pronounced with other materials, but still visible. If I compare with the XL, I could almost say that it's similar. Unfortunately for now the MK4S gives me better results in terms of surface finish.

But I have to finish solving my others issues first before to get into the VFA check/comparison/solving...

Posted : 25/03/2025 4:43 pm
Scott
(@scott-18)
Trusted Member
RE: VFA Artifacts on X+Y Straight Edges

@Jürgen: you’re right, we can’t know, I was just talking about what I could see on this forum, on Reddit or other social media. And based on shipping queue I bet there are a lot of Printer in the wild.

 

@Kashidoki: I guess all the printer are not equal regarding noises and VFA, and I often had bad luck with mines 😅. Or I’m too picky…

Posted : 25/03/2025 5:32 pm
Butter Pockets
(@butter-pockets)
Eminent Member
RE:

 

Posted by: @jurgen-7
Posted by: @brian-12

 Just watched another review last night and on the speed setting with the doors closed it was in the mid to low 40's db.  That's not loud. 

Unless I overlooked or forgot something, I have not seen any of the problems discussed here on the forum mentioned in any of the invited Youtube reviews: Noise at certain resonant frequencies, VFAs, Z drive getting stuck, nozzle wiping/probing problems, Y homing problems, incorrect belt tension, skewed gantries... 

Are the reviewers just very lucky? Are the reviews done hastily, or do they deliberately gloss over problems because they feel obliged to Prusa? Or were the review units assembled with extra care, maybe using motors selected for extra-smooth operation etc.?

FWIW I am a reviewer and I mentioned the VFAs in my video. Im here mostly to see if there is some kind of resolution and then I can report on it 🙂 I did not cover noise in my review because I really don't have a setup to test it and tbh it sounded like all my other printers to me. 

This post was modified 18 hours ago by Butter Pockets
Posted : 25/03/2025 6:36 pm
Brian and Jürgen liked
Jürgen
(@jurgen-7)
Reputable Member
RE: VFA Artifacts on X+Y Straight Edges
Posted by: @butter-pockets

 FWIW I am a reviewer and I mentioned the VFAs in my video. Im here mostly to see if there is some kind of resolution and then I can report on it 🙂 I did not cover noise in my review because I really don't have a setup to test it and tbh it sounded like all my other printers to me. 

Good on ya! But you bought the printer yourself, with your own money, from the first regular production batch, right? I had written about "invited reviews" since I am wondering whether those hand-picked reviewers received hand-picked printers from Prusa...  

Posted : 25/03/2025 6:43 pm
Butter Pockets
(@butter-pockets)
Eminent Member
RE: VFA Artifacts on X+Y Straight Edges

ah I see! Good distinction. From my perspective, and I have no idea what Prusa is like, other companies have never stopped me from saying stuff. I've asked before and I usually get "say whatever you want, but try to reach out to us if you have a problem and we will try to work on it with you".

Posted : 25/03/2025 6:44 pm
Brian liked
Jürgen
(@jurgen-7)
Reputable Member
RE: VFA Artifacts on X+Y Straight Edges
Posted by: @butter-pockets

ah I see! Good distinction. From my perspective, and I have no idea what Prusa is like, other companies have never stopped me from saying stuff. I've asked before and I usually get "say whatever you want, but try to reach out to us if you have a problem and we will try to work on it with you".

Actually I had not been aware that you are on Youtube. But now I just finished watching your Core One review and liked it a lot! Nicely balanced content (both in the selection and depth of topics and in the assessments you gave), and I very much like your style -- informal and relaxed, but very clear. Subscribed! 👍  

Posted : 25/03/2025 7:03 pm
Brian
(@brian-12)
Honorable Member
RE: VFA Artifacts on X+Y Straight Edges

I don't know if anybody has been watching the reviews on the H2D.  I'm definitely not a Bambu fan, but I think as far as print quality it looks like Prusa needs to step up their game.  The prints look pretty flawless with no VFA'S. 

Hopefully that will be the kick in the pants Prusa needs to address this.

I'll reiterate that my MK4 has almost zero VFA'S and amazing print quality.  But my XL and it looks like many people's Core One do...... 

 

Posted : 25/03/2025 10:01 pm
Jürgen liked
Jürgen
(@jurgen-7)
Reputable Member
RE: VFA Artifacts on X+Y Straight Edges
Posted by: @brian-12

I don't know if anybody has been watching the reviews on the H2D.  I'm definitely not a Bambu fan, but I think as far as print quality it looks like Prusa needs to step up their game.  The prints look pretty flawless with no VFA'S. 

Hopefully that will be the kick in the pants Prusa needs to address this. 

I agree. There are some aspects of printer design where Prusa won't be able to keep up with Bambu and needs to play a different game: Those dozens of sensors and cameras, those highly integrated mechanical functions in delicate molded parts... And I'm ok to trade this for solid, long-lived engineering with a bit less automation and more responsibility for the user.

But there is no excuse for not being able to move a print head smoothly. If Prusa falls behind in that core competency, they are doomed.

And move that print head quietly, by the way. Quoting from Clough42's review of the H2D: "The H2D motors are so quiet that I have at times looked into the printer to confirm they were still running. My X1 printers I can hear from outside the room. My Prusa XL, from the other side of the house."  

Posted : 25/03/2025 10:25 pm
darksharpie
(@darksharpie)
Estimable Member
RE: VFA Artifacts on X+Y Straight Edges

In both of the reviews I saw, there were some great prints and some flawed prints.  So I wouldn't say it came out of the gate perfectly, despite the "15 sensors" and all of the other changes from the filament to the nozzle.  I will certainly see more reviews, but VFAs are difficult to see on camera when you're not holding the model,  and they aren't even on everyone's radar (not to mention not every review test prints large flat areas where they are even particularly visible).

Posted by: @brian-12

I don't know if anybody has been watching the reviews on the H2D.  I'm definitely not a Bambu fan, but I think as far as print quality it looks like Prusa needs to step up their game.  The prints look pretty flawless with no VFA'S. 

Hopefully that will be the kick in the pants Prusa needs to address this.

I'll reiterate that my MK4 has almost zero VFA'S and amazing print quality.  But my XL and it looks like many people's Core One do...... 

 

 

Posted : 25/03/2025 10:27 pm
Brian liked
RonTaboga
(@rontaboga)
Active Member
RE:

Did the original benchy in prusament petg. I like the overall result, but the artifacts are there

 

This post was modified 14 hours ago by RonTaboga
Posted : 25/03/2025 10:52 pm
Brian liked
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