Filament unload failed, "open idler and remove manually" message but I can't find instructions how?
 
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Filament unload failed, "open idler and remove manually" message but I can't find instructions how?  

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sansbury
(@sansbury)
Utenti
Filament unload failed, "open idler and remove manually" message but I can't find instructions how?

My core one just failed to unload filament at the end of a spool (Prusament PLA), and is giving me the error message above. This message led to absolutely no useful instructions that I could find (multiple googling attempts with various keyword combos, etc) but eventually I got this page:

https://help.prusa3d.com/article/nextruder-filament-sensor-core-one-mk4-s-mk3-9-s-xl_465702

These instructions (step 3) said to "start by removing the PG case", and after taking the screws out I am stuck because I cannot pull the unit off. Looking at it closely it seems that the planetary gears are c-clipped on and now that I am unable to reassemble this easily (the screws will not go back in) I decided to stop before I make the mess worse.

Is there a better HOWTO I am unable to find for some reason? I cannot imagine I am the first person to receive this error message but for the first time with this printer I am absolutely unable to find a KB article or video or something. 

Postato : 22/10/2025 10:50 pm
Ckobar
(@ckobar)
Estimable Member
RE:

hi, took the wrong road  😉

You don't have to open/disassemble the gear.  Just open the Lever #1 upwards  and than you can open the the idler. #2

That way you can pull out the filament manually. take a look from the side to check for debries on the gear. (try to blow it out ore use a toothpick or similar)

an other picture:  https://help.prusa3d.com/guide/6-nextruder-assembly_849034#849851

Questo post è stato modificato 6 hours fa da Ckobar
Postato : 23/10/2025 8:08 am
Ckobar
(@ckobar)
Estimable Member
RE: Filament unload failed, "open idler and remove manually" message but I can't find instructions how?

the 3rd picture on the help site

Postato : 23/10/2025 8:54 am
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