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MK3: Nozzle seems far too high above the bed?  

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Bas
 Bas
(@bas-2)
Eminent Member
MK3: Nozzle seems far too high above the bed?

I've been trying to set up my MK3 and I've been following aaron.s5's post in the "!!! Before you ask!" thread to do it, but I just can't get step 3 to work. To set the PINDA height, I've put the nozzle down on a piece of plastic (to protect the bed) and put a credit card on top of the piece of plastic, then lowered the PINDA until it touched the card. That should put the PINDA's distance to the nozzle at <1mm, right?

I did the XYZ calibration and everything went okay. I then do a Calibrate Z, followed by a Home. I move the head to the center of the print space, and put some paper under there. I go to Live Adjust Z and wiggle the paper until I can feel the nozzle drag on it: this doesn't happen until -1.115mm.

I did some testing and measured a credit card at 0.75mm. I set Live Adjust Z to 0.0mm and did an auto home. This should put the nozzle at 0.15mm from the bed, right? However, I can easily slide that 0.75mm credit card between the nozzle and the bed. There's plenty of space to spare. I'd say it's roughly ten times higher than it is supposed to be.

When I use Jeff's Live Adjust Z My Way gcode, I either get a super rough surface at a Z of -1.150 or separated strings at -1.090. That seems like a very narrow window. When I measure the print, I can't seem to get it thinner than 0.21mm.

What's going on here? I've got some pictures showing the PINDA height compared to the nozzle, and the 0.75mm card under the nozzle while the Z value shows 0.15mm. Anything I've been missing? What am I doing wrong?

Posted : 13/02/2018 9:52 pm
Bas
 Bas
(@bas-2)
Eminent Member
Topic starter answered:
Re: MK3: Nozzle seems far too high above the bed?

More pictures:

Posted : 13/02/2018 9:52 pm
digibluh
(@digibluh)
Reputable Member
Re: MK3: Nozzle seems far too high above the bed?

it says right on you're LCD that Z is at 0.15mm which is what it is when it's homed... it's never Z=0. Move to Z=0 then check.... also it will be Z=0 + first layer height when printing... if Z=0 is 0.1mm from bed, it will be 0.3 when printing a first layer height of 0.2mm...

Also adjusting live Z should be from the calibrate menu, if you adjust while printing something else it seems to adjust "relative" to the previous live-z from the calibration menu and saves like that and each print it will get lower or higher and really messes you up.... maybe that's not the case with MK3 but it does this on my MK2s with latest firmware....

Posted : 16/02/2018 11:27 pm
Bas
 Bas
(@bas-2)
Eminent Member
Topic starter answered:
Re: MK3: Nozzle seems far too high above the bed?

it says right on you're LCD that Z is at 0.15mm which is what it is when it's homed.

That's my point, it should be at 0.15mm but I can easily fit a 0.75mm card under there with room to spare. I don't get why it would be so high above the bed by default. I get having to fine tune the Z using Live Adjust Z, but it calibrates Z to almost a full mm above it should generally be. Could there a problem with the PINDA?

Posted : 17/02/2018 12:37 pm
AJS
 AJS
(@ajs)
Noble Member
Re: MK3: Nozzle seems far too high above the bed?

If you have Live Z set = 0, you should have a large space under the nozzle. (Nearly a 1mm per your drag test which indicates -1.115mm).

If you have Live Z set to your = -1.115, then the nozzle is nice and low - as your test prints showed (since they squished at -1.150).

This all seems normal to me. This is the purpose of setting the Live Z so the machine knows the distance from the electrical PINDA position to the nozzle tip.

Please post photos of your calibration surface at the -1.150 and let us see how it works.

Any advices given are offered in good faith. It is your responsibility to ensure that by following my advice you do not suffer or cause injury, damage or loss. If you solve your problem, please post the solution…

Posted : 17/02/2018 7:48 pm
Bas
 Bas
(@bas-2)
Eminent Member
Topic starter answered:
Re: MK3: Nozzle seems far too high above the bed?

If you have Live Z set = 0, you should have a large space under the nozzle. (Nearly a 1mm per your drag test which indicates -1.115mm).

I don't understand this. If Live Z is 0, and I home the nozzle, shouldn't it be at 0.15mm rather than at nearly 1mm?

Posted : 17/02/2018 8:10 pm
AJS
 AJS
(@ajs)
Noble Member
Re: MK3: Nozzle seems far too high above the bed?


If you have Live Z set = 0, you should have a large space under the nozzle. (Nearly a 1mm per your drag test which indicates -1.115mm).

I don't understand this. If Live Z is 0, and I home the nozzle, shouldn't it be at 0.15mm rather than at nearly 1mm?

Only if your Live Z is set correctly. If your Live Z is set to zero, there should be a gap.

Think of it this way. The machine knows where the PINDA is because it measures the PINDA to BED distance when does the Z-Cal. (This is approx due to different PINDAs and beds).

But it has now way to know where the nozzle is relative to the PINDA. Did you put it lower or higher? How could it possibly know? So in step 3 of that post, you get it approximately correct by doing the drag the paper thing. The paper is approximately 0.15mm. The printer thinks its at 0.15mm. You adjust Live Z until you feel the paper drag a bit. Now the nozzle is approximately at 0.15mm while it thinks it is at 0.15mm. Now printer knows approximately where the nozzle is relative to the PINDA. The value can vary quite a bit depending on how low your PINDA is. If you adjust you PINDA, the Live Z will need to be adjusted. You can think of the Live Z as the adjustment to let the printer know where the PINDA is relative to the nozzle. It is not quite that simple, but you can think of it that way.

Sadly, that is not good enough. Why? Well, what really matters is that filament squishes out at a nice flat way. That depends a bit on the viscosity of the filament (thus PLA and PETG and ABS will all have different settings), the specific part of the nozzle that was dragging above. Step 6 is designed to get this set very very accurately, which makes the filament adhere much better to the bed, and prevents a lot of failures.

Does that help?

Any advices given are offered in good faith. It is your responsibility to ensure that by following my advice you do not suffer or cause injury, damage or loss. If you solve your problem, please post the solution…

Posted : 17/02/2018 10:25 pm
Bas
 Bas
(@bas-2)
Eminent Member
Topic starter answered:
Re: MK3: Nozzle seems far too high above the bed?

Got it, thanks! Your post helped me understand exactly what I was doing in terms of calibration, rather than just following the instructions and hoping for the best.

It's weird that I set my PINDA to a height of approximately 0.5mm (I stacked five sheets of paper under it while the nozzle was touching the bed and then pushed the PINDA down onto the paper) but I still had to set a live Z of -0.98 after doing an auto home and doing the "single sheet wiggle test".

Then, when doing the first layer calibration, I had to drop the live Z down to -1.2 before I got a good layer. At first I kept messing about in the 0.9 range, and had poor results - almost all squares consisted of loose strips. Eventually decided to go the reverse route: I dropped the nozzle down to where it is just barely off the bed and the extruder starts clicking because it can't deposit filament anymore. This was somewhere in the -1.4 range. Then I slowly raised the Live Z value, lifting the nozzle until filament started coming out and the layer it was printing started feeling smooth. This was around -1.2. I measured the printed sheet with my calipers, and presto: 0.2mm thick.

Still confused about the fact that I had to go so far over the "something might be wrong" number of -1.0 though.

Posted : 20/02/2018 10:18 am
AJS
 AJS
(@ajs)
Noble Member
Re: MK3: Nozzle seems far too high above the bed?


Got it, thanks! Your post helped me understand exactly what I was doing in terms of calibration, rather than just following the instructions and hoping for the best.

It's weird that I set my PINDA to a height of approximately 0.5mm (I stacked five sheets of paper under it while the nozzle was touching the bed and then pushed the PINDA down onto the paper) but I still had to set a live Z of -0.98 after doing an auto home and doing the "single sheet wiggle test".

Then, when doing the first layer calibration, I had to drop the live Z down to -1.2 before I got a good layer. At first I kept messing about in the 0.9 range, and had poor results - almost all squares consisted of loose strips. Eventually decided to go the reverse route: I dropped the nozzle down to where it is just barely off the bed and the extruder starts clicking because it can't deposit filament anymore. This was somewhere in the -1.4 range. Then I slowly raised the Live Z value, lifting the nozzle until filament started coming out and the layer it was printing started feeling smooth. This was around -1.2. I measured the printed sheet with my calipers, and presto: 0.2mm thick.

Still confused about the fact that I had to go so far over the "something might be wrong" number of -1.0 though.

There is a lot of variability in this number. Nothing is wrong. Think of it this way, if there is a 10% difference in the sensitivity of the PINDA sensor, or in the depth of the metal in the bed, there could be very large variability in the calculated distance. You only really care about three things:

1) The PINDA triggers reliably during the calibration at the beginning of each print. (If not you need to lower it.)
2) The PINDA is high enough not to drag on a print - even if the print curls up a little bit. (If not, you need to raise it.)
3) The Live Z is set such as you get a good clean first layer - with the adhesion that goes with that.

The actually measurements are just to get you into the ball park. Don't obsess on them.

Any advices given are offered in good faith. It is your responsibility to ensure that by following my advice you do not suffer or cause injury, damage or loss. If you solve your problem, please post the solution…

Posted : 21/02/2018 3:27 am
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