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Stuck TOO well! What did I do wrong with ABS?  

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Frio
 Frio
(@frio)
Estimable Member
Stuck TOO well! What did I do wrong with ABS?

Last night I was running a first attempt at RH_Dreambox's MK3 Nozzle RHD Rev. C ( https://www.thingiverse.com/thing:3249344 ) in Hatchbox ABS, which I almost never use and in fact have only ever used it for the Prusa R3 nozzle fan. Currently the printer is in a small room without an enclosure and an ambient temp of about 20c/68F during the day and 16C/61F at night. This was late evening so the ambient was closer to the lower side. Printer temps used were: 255/255 and 100/110. These higher bed temps were my counter to the cooler ambient temps and not having an enclosure.

I didn't figure on success but decided to try anyway and it did succeed (albeit with a few cooling flaws). Once the print finished I left it alone and headed off to bed figuring it would release in the morning (like PETG does) once it had cooled.

Wow was I wrong. The thing had become one with the textured sheet. I pulled the sheet off, flexed/twisted and could hear it releasing so I thought all was good. However the part still required a little "convincing", so I obliged. To my surprise it ended up pulling the textured PEI off!

I have been printing on the same side for a few weeks without cleaning in PETG and PLA and had no issues at all. The last thing printed was in PETG. The sheet was not cleaned before this print.

Where did I go so wrong and has anyone else had this happen?

My guesses are:
- the bed temp was way too high or
- the PETG left a residue that caused the ABS to weld to the PEI.

FWIW, I wanted to see if this area was still usable so I printed the same thing (with adjusted cooling) this morning after a good cleaning with dish soap and IPA and in the same spot on the plate. This time the ambient was closer to the high side mentioned above, still no enclosure. Again the print succeeded but this time I took the sheet off after only couple minutes and started the release process and sure enough it popped right off but as expected the texture is gone in some areas. Fortunately the other side of the sheet is pristine but this is a serious bummer since these things are still not available for purchase. Must be extra careful with the other side now! I also purchased a smooth sheet a while ago but have yet to use it.

Sorry for the long winded post; just trying to paint an accurate picture. I'd love to hear your thoughts.

Posted : 21/12/2018 8:08 pm
Mike
 Mike
(@mike-8)
Estimable Member
Re: Stuck TOO well! What did I do wrong with ABS?

Did you print ABS without first using the glue stick on it?

Posted : 21/12/2018 9:13 pm
Frio
 Frio
(@frio)
Estimable Member
Topic starter answered:
Re: Stuck TOO well! What did I do wrong with ABS?


Did you print ABS without first using the glue stick on it?

Hi Michael

No glue stick. I've been printing without cleaning or adding anything to the plate for weeks in both PLA and PETG. No issues whatsoever.

I thought one of the issues with ABS was difficulty in keeping it stuck to the bed so adding a release agent (like window cleaner for PETG) was not a good idea. Is this completely wrong? The only prints (very few) I've done in ABS came off the plate easily after cool down which is why I'm wondering what happened here. I'd really like to avoid it happening again.

Posted : 21/12/2018 11:47 pm
toaf
 toaf
(@toaf)
Noble Member
Re: Stuck TOO well! What did I do wrong with ABS?

I would make sure support knows that happened to your sheet.

I have never printed with ABS but I really don't remember reading too much about ABS having the petG too stickey issue.

I have a Prusa,therefore I research.

Posted : 22/12/2018 12:31 am
Martin_au
(@martin_au)
Reputable Member
Re: Stuck TOO well! What did I do wrong with ABS?

ABS is problematic.

It needs really strong adhesion, or it will pull corners up. I've had similar issues where large ABS prints will pull the surface (and part of the glass) clean off an Ultrabase bed.

In addition, it's often a bit of a game as to whether ABS will stick too strong, or not enough. I initially had problems getting it to stick to (smooth) pei. Using a glue stick gave enough adhesion, but then the PEI started bubbling underneath (not little bubbles, big bubbles where the entire PEI sheet had been lifted from the surface). I've also had similar issues with Buildtak.

Since then I've switched to Printbite+. I run Printbite+ on one side of a steel sheet for ABS (I also print PETG, PLA, etc on it), and a sheet of PEI on the other, for materials that the Printbite doesn't play nice with. For most materials, Printbite and PEI are very similar, but for ABS, Printbite is awesome. I am able to print a perfect Warpinator5000, which will just slide straight off the bed once it drops to ~70º.

I'm going to get a textured sheet, but it's going to be used only for special occasions, and probably not for ABS/PC and other potentially difficult materials.

Posted : 22/12/2018 12:53 am
Frio
 Frio
(@frio)
Estimable Member
Topic starter answered:
Re: Stuck TOO well! What did I do wrong with ABS?

Thanks Martin, I'm going to look into Printbite+ even if only for the few times a year I "might" want to print with ABS. For now I'll just assume this case was one of the unlucky times ABS decided to become permanently attached.

Posted : 22/12/2018 3:10 pm
cwbullet
(@cwbullet)
Member
Re: Stuck TOO well! What did I do wrong with ABS?

I too have had the issue of over adhesion with ABS and PETG. I might have to try Printbite+. What size did you order for the MK3?

--------------------
Chuck H
3D Printer Review Blog

Posted : 22/12/2018 3:28 pm
Martin_au
(@martin_au)
Reputable Member
Re: Stuck TOO well! What did I do wrong with ABS?

There’s a pre-cut mk3 option. (Though next time I’d get one a tad larger so it goes right to the front and back of the build plate. Cutting that stuff is tricky though.

Posted : 23/12/2018 2:46 am
imod.systems
(@imod-systems)
Honorable Member
Re: Stuck TOO well! What did I do wrong with ABS?

ABS destroyed my first stickered sheet; tore it straight off. I always thought ABS was a pain in the butt to get good adhesion and boy was I wrong.

Posted : 23/12/2018 3:40 am
Mike
 Mike
(@mike-8)
Estimable Member
Re: Stuck TOO well! What did I do wrong with ABS?


ABS destroyed my first stickered sheet; tore it straight off. I always thought ABS was a pain in the butt to get good adhesion and boy was I wrong.

Same here. But since then, I use glue stick and alcohol and got pretty good results.

Posted : 23/12/2018 10:25 am
cwbullet
(@cwbullet)
Member
Re: Stuck TOO well! What did I do wrong with ABS?

I just looked. I do not see an MK3 option. There is an MK2 option.

--------------------
Chuck H
3D Printer Review Blog

Posted : 23/12/2018 3:03 pm
Frio
 Frio
(@frio)
Estimable Member
Topic starter answered:
Re: Stuck TOO well! What did I do wrong with ABS?


I just looked. I do not see an MK3 option. There is an MK2 option.

I didn't see an MK3 specific option either. Is the MK2 bed the same size as the MK3?

Posted : 23/12/2018 6:59 pm
cwbullet
(@cwbullet)
Member
Re: Stuck TOO well! What did I do wrong with ABS?



I just looked. I do not see an MK3 option. There is an MK2 option.

I didn't see an MK3 specific option either. Is the MK2 bed the same size as the MK3?

Nor sure. I could not find it in Google.

--------------------
Chuck H
3D Printer Review Blog

Posted : 23/12/2018 7:35 pm
ron
 ron
(@ron)
Estimable Member
Re: Stuck TOO well! What did I do wrong with ABS?




I just looked. I do not see an MK3 option. There is an MK2 option.

I didn't see an MK3 specific option either. Is the MK2 bed the same size as the MK3?

Nor sure. I could not find it in Google.

on prusa shop, pei sheet replacement:
mk2: 260 x 225 mm
mk3: 260 x 242 mm
but as printing size is the same, a smaller area can be good enough.
i have both printers but for now i'm not close to them to tell you much.
and from flex3drive: "If you require a size that is not listed, please select the nearest size that your required dimensions will fit into, and add a note when checking out. We will then cut to size at no charge."

Posted : 23/12/2018 8:09 pm
cwbullet
(@cwbullet)
Member
Re: Stuck TOO well! What did I do wrong with ABS?

It is odd how some folks do not have this problem. I wonder if ti is the type of PETG or ABS used?

--------------------
Chuck H
3D Printer Review Blog

Posted : 23/12/2018 8:49 pm
Martin_au
(@martin_au)
Reputable Member
Re: Stuck TOO well! What did I do wrong with ABS?

Heh. Well that could be why mine was a tad short. The shop I ordered mine from has the wrong dimensions. The mk2 one works, but you could also request the right size.

Posted : 23/12/2018 10:50 pm
imod.systems
(@imod-systems)
Honorable Member
Re: Stuck TOO well! What did I do wrong with ABS?


It is odd how some folks do not have this problem. I wonder if ti is the type of PETG or ABS used?

I used Push Plastic’s low warp ABS which destroyed the bed. Inland PETG has been fine. I even make sure the bed is super clean with alcohol.

Posted : 24/12/2018 2:23 pm
cwbullet
(@cwbullet)
Member
Re: Stuck TOO well! What did I do wrong with ABS?

I used a cheap Makerbot ABS . It stuck too much.

--------------------
Chuck H
3D Printer Review Blog

Posted : 24/12/2018 3:14 pm
Bunny Science
(@bunny-science)
Noble Member
Re: Stuck TOO well! What did I do wrong with ABS?

I started a PETG print job with my usual IPA wipe down on a texted PEI plate.
1st layer went down nicely. So, I left the machine to do its thing.
Came back 20 minutes later and found all sorts of edge lifting and warping.
Weird. Did I not clean the plate correctly? Was there oil on my hands?
PETG always behaved well on my machine.
It's 99% of my of prints and the results were reliable - until this job.

Then, I noticed the faint, sweet scent......... F&*CK!
I had mislabeled an ABS box as PETG.

Horrifyingly many objects were majorly stuck to the textured PEI plate. You'd think they'd just fall off given the edge lifting.
My poor plate managed to withstand a lot more brutal object removal, but some thin bits of ABS would not come off.
Thank goodness for acetone. That removed the ABS, but the sheet got a bit discolored and took several cleaning cycles of detergent, windex, and IPA before it returned to its normal PETG happy goodness.

At least you intentionally printed with ABS!

Posted : 24/12/2018 6:20 pm
cwbullet
(@cwbullet)
Member
Re: Stuck TOO well! What did I do wrong with ABS?

I never thought about it not being ABS. If sure smells like ABS when I print.

--------------------
Chuck H
3D Printer Review Blog

Posted : 24/12/2018 7:56 pm
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