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HDHJR
(@hdhjr)
Active Member
Printed Item Bows on Corners

I have designed a part in F360 and it is square when drawn.  As the part is being made, the corners start to bow upward off the build plate.   PLA, .15 layers 15% infill.  Does great until about 50% complete then it starts.   Any ideas?  No cold air issues, room temp is steady.  PLA stored with dessicant pack.

 

Posted : 31/01/2021 2:35 pm
ssill2
(@ssill2)
Noble Member
RE: Printed Item Bows on Corners

I think this is a pretty standard issue.   I think solutions include:

Use a brim.
Use mickey ears on the corners that you detach after printing

Use Gyroid infill pattern.  @swiss_cheese told me that that cubic another infills can cause this too.   I'm currently printing something where I was having the same issue and I was using cubic.   I'll let you know how mine turns out.

Posted : 31/01/2021 8:53 pm
HDHJR
(@hdhjr)
Active Member
Topic starter answered:
RE: Printed Item Bows on Corners

@ssill2

Thanks for the info.  I'll give these a try....

Hal

Posted : 01/02/2021 2:14 am
ssill2
(@ssill2)
Noble Member
RE: Printed Item Bows on Corners

Mine did have one corner lift.   oh well.  might do a brim myself.

Posted : 01/02/2021 3:12 am
fuchsr
(@fuchsr)
Famed Member
RE: Printed Item Bows on Corners

If that works for your design, you can also try to make the corners round. Short of that, a brim is probably your best bet.

Posted : 01/02/2021 3:21 am
FEW liked
bobstro
(@bobstro)
Illustrious Member
RE: Printed Item Bows on Corners

That's warping. It can be caused by poor bed adhesion. Be sure the bed is thoroughly clean. I recommend dish soap and water and nothing else. Be sure your Live-Z is well calibrated. I recommend Jeff Jordan's "Life Adjust" procedure. If you're sure the basics are taken care of, you can try:

  • Increase the bed temperature. PLA will deform above 70C or so, so don't go too high.
  • Stabilize temperatures. You don't necessarily need an enclosure, but protect the print against breezes and temperature variations.
  • Adhesion booster. I'm not crazy about these, but a bit of MagiGoo or similar can help with difficult prints.
  • A brim can be added. The downsize to a brim is that it's a consistent width around the entire print, and only along the outside. It may be too much for some areas, and not enough where you really need it. 
  • Mouse ears can be placed on the corners and other lift-prone areas. I do this frequently with large prints that are prone to lifting due to uneven cooling. You can make them whatever shape and size you need. I find 30mmx0.2mm discs a good size for grip.

 

My notes and disclaimers on 3D printing

and miscellaneous other tech projects
He is intelligent, but not experienced. His pattern indicates two dimensional thinking. -- Spock in Star Trek: The Wrath of Khan

Posted : 01/02/2021 7:31 am
FEW liked
HDHJR
(@hdhjr)
Active Member
Topic starter answered:
RE: Printed Item Bows on Corners

Thanks for all the responses.  I changed the infill type to gyroid, added the brim and raised the bed temp to 65C.  It has pretty much solved the bowing.  I clean the build plate after each run with a little Dawn and warm water.  The brim sheds easily after printing, so I'm going to run a couple more to be sure.

Thanks again for everyone's assistance.

Hal

Posted : 01/02/2021 8:16 pm
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