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Stuck at the top of the Z Axis  

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Racenviper
(@racenviper)
Eminent Member
Stuck at the top of the Z Axis

It started with this error message "Bed leveling failed. Sensor didnt trigger. Debris on nozzle? Waiting for reset.".

At the beginning of my next print the above error message appeared. the printhead moved vertical only a few millimeters and this message appeared.

The printhead was not near the print bed, but at the "Z" height where the last print ended. Some 40mm away from the print bed. There is no debris on the nozzle. and each time I try to start a print the bed calibration starts and it ends with the above error when the process gets to the "Z" axis and the printhead moves vertically only a few millimeters.

The PINDA light is always on and if I bring a metal object near it the light goes off. I have moved the wiring of the PINDA, checking for a break and the light does not go off.

The "X" and "Y" move fine

I have tried the first layer calibration and same error, hence at the top. of the "Z" axis.

Now stuck at max "Z" axis in the setup wizard.

Anyone have any ideas?

How do I check the PINDA.

Karl

Opublikowany : 02/06/2018 4:15 pm
Gato
 Gato
(@gato)
Reputable Member
Re: Stuck at the top of the Z Axis

Not sure I understood your problem but when I got that error message, in my case it was because the PINDA was not "1 zip tie" away from the nozzle height. After I positioned the PINDA closer to the bed that error message went away.

Opublikowany : 02/06/2018 5:03 pm
JoanTabb
(@joantabb)
Veteran Member Moderator
Re: Stuck at the top of the Z Axis

Hi Karl,

if you use the endstop test option on the LCD. does the Z endstop change when you put metal near the Pinda probe.?

it's possible that the signal wire might be faulty between the pinda and the einsy board.
there are 4 wires in the Pinda cable, any one of these could break, in my case, it was one of the power wires,

regards Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility. Location Halifax UK

Opublikowany : 02/06/2018 5:32 pm
Racenviper
(@racenviper)
Eminent Member
Topic starter answered:
Re: Stuck at the top of the Z Axis

Joan, I dont know the "Zend stop" can not find it in the menu, maybe it is a different name.

Posted a video as to what the machine is doing, fails any test except for self test.

Opublikowany : 02/06/2018 10:07 pm
JoanTabb
(@joantabb)
Veteran Member Moderator
Re: Stuck at the top of the Z Axis

Hi Karl,

in the Calibration menu, third item from bottom
Show End Stops

Shows status of X, Y, and Z endstops...

as this is a Mk3 with motor stall detection for X and Y, they will never change.
but Z should toggle between 0 and 1 when the pinda is in Mid Air and you present a piece of metal to the end of it!

if the LED goes out, but the 0 doesn't change to a 1 or is always one even with the LED on, then your signal is not getting through

regards Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility. Location Halifax UK

Opublikowany : 02/06/2018 11:10 pm
devilhunter
(@devilhunter)
Reputable Member
Re: Stuck at the top of the Z Axis

in the Calibration menu, third item from bottom
Show End Stops

Shows status of X, Y, and Z endstops...

regards Joan

New MK3 firmware as of 3.2.1 does not have this option anymore. Explained on github (basically useless menu now that there are no physical endstops)

If the Z axis won't go down, at all, that usually means it cannot detect the Pinda, a safety feature baked into the firmware.

Try it this way; reset the printer, move both z axis down per hand, a few cm should suffice.
Rotate the knob on the display, and go up. Up always goes, even when there is no pinda connected.
Once completely up, then rote into the other direction.
-> Z axis goes down? you got a calibration/firmware problem.
-> Z axis won't go down? Pinda/Pinda cable/ connection on the motherboard not good try replugging.

Opublikowany : 02/06/2018 11:17 pm
JoanTabb
(@joantabb)
Veteran Member Moderator
Re: Stuck at the top of the Z Axis

Hi Devil hunter

maybe I have a faulty firmware

still works on mine!

regards, Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility. Location Halifax UK

Opublikowany : 02/06/2018 11:31 pm
Racenviper
(@racenviper)
Eminent Member
Topic starter answered:
Re: Stuck at the top of the Z Axis

I can move the z axis up and down to the point where the printer was turned on, will not move past that point. This can be done with the PINDA plugged in or pulled out on the RAMBO board. No Change

I did find the End Point menu item and everything is a "1".

Karl

Opublikowany : 02/06/2018 11:44 pm
devilhunter
(@devilhunter)
Reputable Member
Re: Stuck at the top of the Z Axis


Hi Devil hunter

maybe I have a faulty firmware

still works on mine!

regards, Joan

dafuq.

This should have went away with one of the last commits in 3.2.1, i remember reading the commit.

Perhaps this is an old eeprom setting, i did a factory wipe (hold button during startup and select all data) after the 3.2.1 update, because so much got changed.

I don't have the menu for Endstops anymore, on any of my MK3's

Thanks for the heads up!

Opublikowany : 03/06/2018 12:15 am
JoanTabb
(@joantabb)
Veteran Member Moderator
Re: Stuck at the top of the Z Axis

Hi devil hunter,

I usually do a factory reset before new firmware so the eprom should have been clean...

never a dull moment in this forum...

I will keep an eye out for this changing, is your firmware version from git hub, or prusa drivers and firmware page?

is it a different build to -576?

regards Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility. Location Halifax UK

Opublikowany : 03/06/2018 12:22 am
Racenviper
(@racenviper)
Eminent Member
Topic starter answered:
Re: Stuck at the top of the Z Axis

3.2.1 576

Downloaded from the Prusa site

Opublikowany : 03/06/2018 12:27 am
devilhunter
(@devilhunter)
Reputable Member
Re: Stuck at the top of the Z Axis


Hi devil hunter,

I usually do a factory reset before new firmware so the eprom should have been clean...

never a dull moment in this forum...

I will keep an eye out for this changing, is your firmware version from git hub, or prusa drivers and firmware page?

is it a different build to -576?

regards Joan

Pulled mine for changes from github on 23.05.18 (still called 576)

Original on prusa drivers page was made on 18.05.18 (first 576)

can't find the commit now. do you know in which file the menu entries are?

edit: it's in ultralcd.cpp
gonna keep looking...

@karl

This should be something for the Prusa chat on the shop page.

I could suggest doing the factory reset if everything fails. (push X, then push and hold the rotating knob), then select 'all data' , but if my hunch is right, this will get rid of the endstop menu...

Opublikowany : 03/06/2018 12:36 am
Racenviper
(@racenviper)
Eminent Member
Topic starter answered:
Re: Stuck at the top of the Z Axis

A factory reset is hold the rotating knob and power on

Opublikowany : 03/06/2018 12:51 am
devilhunter
(@devilhunter)
Reputable Member
Re: Stuck at the top of the Z Axis

https://help.prusa3d.com/l/en/article/SYvbQ66IXF-factory-reset

@ joan

I give up, i can't find the commit anymore.
I retract what i said, if i can't back it up.
(I'm still missing the menu on both printers since updating to 3.2.1)

Opublikowany : 03/06/2018 12:54 am
Racenviper
(@racenviper)
Eminent Member
Topic starter answered:
Re: Stuck at the top of the Z Axis

I did a Factory Reset and the printer calibration fails at the same point when requested to place a paper on the print bed a continue.

Pressing the rotating button after power on when the Prusa name appears also triggers the Factory Reset menu.

Point of interest, I still have the "Show End Stops" in the "Calibration" menu.

Guess I need a PINDA for my month old printer for which there are none to buy.

Karl

Opublikowany : 03/06/2018 1:15 am
JoanTabb
(@joantabb)
Veteran Member Moderator
Re: Stuck at the top of the Z Axis

Hi Karl,
If your Pinda is faulty, have a chat with Support

the spares are visible on the eShop site, if you log in, and assuming prusa have tagged your account to say you have bought a printer...

if you log in, and you cannot see the pinda in printer spares... chat, should be able to sort you out!
regards Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility. Location Halifax UK

Opublikowany : 03/06/2018 2:22 am
Racenviper
(@racenviper)
Eminent Member
Topic starter answered:
Re: Stuck at the top of the Z Axis

I did contact Prusa chat, they are sending a replacement PINDA. We'll see if it works when it arrives.

Opublikowany : 03/06/2018 5:09 am
JoanTabb
(@joantabb)
Veteran Member Moderator
Re: Stuck at the top of the Z Axis

Best wishes Karl,

regards Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility. Location Halifax UK

Opublikowany : 03/06/2018 12:49 pm
ramon.h2
(@ramon-h2)
New Member
Re: Stuck at the top of the Z Axis

Hi,

seems I have the absolut same problem like you. My printer MK3 with the newest firmware does the same like in your video! In fact, I could use your video to show the support what my problem is. So sad.

I have a print time of 30 days with this printer, never any problem. This morning a 15h print was finished, so i did put it of the print bed, and prepared it for the next print, did load the next file from the SD card, and started the print. The printer did, like yours, autohome X/Y, and then did run up in Z until the endstop, and did make the same noise like yours.

Important: My 15h did finish great, there was no sign of a error on this print, "only" the next one did not start.

So I did restart the printer, and did retry it. Same problem. Then I did a factory reset and did try the wizzard. As your printer, all checks are running fine, until the step where you have to put the paper on the bed.

Then I did load the firmware again and did install it on the printer, and then also did a factory resett and did try the wizzard. Same problem.

So, I did not check it while my printer was working: Should there be a light flashing if I go with a steel part near the PINDA probe?

I´m a bit confused that you have the exact same problem right now.

Opublikowany : 03/06/2018 8:34 pm
JoanTabb
(@joantabb)
Veteran Member Moderator
Re: Stuck at the top of the Z Axis

Hi Ramon

if the extruder is at the top, the Pinda probe LED should be lit,

if you place metal at the bottom of the print head, the LED should go dark,

if you can see the show endstops, item in the calibration menu,
the Z value should read 0 when the pinda is not near metal and
the Z value should read 1 when the pinda is near metal

if the led is off and Z = 0 at the same time, then something is wrong with your pinda
if the led is on and Z = 1 at the same time, then something is wrong with your pinda

regards Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility. Location Halifax UK

Opublikowany : 03/06/2018 9:49 pm
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