Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.
 
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[Solved] Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.  

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harmlessVI
(@harmlessvi)
Trusted Member
Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

So my Prusa mini has been working great until recently.

It has started having trouble with print quality, I think under-extrusion. I have tried both Prusament, Prusa PLA, and Hatchbox PLA. I have tried some basic stuff from the help article on under-extrusion. (I have attached a picture of the first layer test which shows the lines in the middle of the box part get really thin, this leads to missing layers from my prints and bad first layers on most of them.) (Pardon the dirty sheet, I have been working on it so it's not the cleanest right now.)

I believe it started doing this after fixing a clog from some wonky PETG which I proceeded to not use after said clog.

Not really sure what the deal is with this, the only thing I haven't looked at from the help article is checking the extruder gears, which I will do as soon as I get a chance.

Any help would be appreciated!

Best Answer by Hello:

Lossen it by half a turn it should be flush with plastic 

Posted : 01/01/2023 1:25 am
Hello
(@hello)
Noble Member
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

have you checked ptf tube

 

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Posted : 01/01/2023 3:00 am
harmlessVI
(@harmlessvi)
Trusted Member
Topic starter answered:
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

I checked all the ptfe tubes except the small one in the extruder because I can't seem to find a 1.5mm hex key for some reason but I am getting one soon so I can check that. I replaced the ptfe tube that runs between the feed and extruder a few months back because it had popped out of the metal clamp bit on one side.

They looked fine upon inspection.

Posted : 01/01/2023 3:13 am
Hello
(@hello)
Noble Member
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

is the extruder gears tigtend properly

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Posted : 01/01/2023 3:16 am
Hello
(@hello)
Noble Member
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

please take a photo of the extruder gear screw

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 01/01/2023 3:16 am
harmlessVI
(@harmlessvi)
Trusted Member
Topic starter answered:
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

Is this what you are talking about?

Posted : 01/01/2023 3:21 am
harmlessVI
(@harmlessvi)
Trusted Member
Topic starter answered:
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

I replied with a photo which is awaiting moderation, but I have not checked the tightness yet. Will do as soon as I get a chance.

Posted : 01/01/2023 3:32 am
Hello liked
Hello
(@hello)
Noble Member
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

did you put photo i a zip file because then it should go with youre post

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 01/01/2023 3:36 am
harmlessVI
(@harmlessvi)
Trusted Member
Topic starter answered:
RE:

PXL_20230101_032000099.MP
Try this:

Posted : 01/01/2023 5:21 am
Hello
(@hello)
Noble Member
RE:

Lossen it by half a turn it should be flush with plastic 

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 01/01/2023 7:04 pm
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Hello
(@hello)
Noble Member
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

Then try printing again 

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 01/01/2023 7:12 pm
harmlessVI
(@harmlessvi)
Trusted Member
Topic starter answered:
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

I will give that a shot and let you know how it goes.

Posted : 01/01/2023 10:17 pm
harmlessVI
(@harmlessvi)
Trusted Member
Topic starter answered:
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

That seems to have fixed it! Thanks for the help.

Posted : 01/01/2023 11:01 pm
Hello
(@hello)
Noble Member
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

all good thats a verry common problem good tip is that it should always be flush not in not out

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 02/01/2023 3:04 am
harmlessVI
(@harmlessvi)
Trusted Member
Topic starter answered:
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

Yeah I didn't know that so I do appreciate the new knowledge on that. 🙂
Unfortunately now that I have tried an actual print (not just the first layer calibration), I have discovered it stops extruding almost completely after the first layer. Not sure why this is, the nozzle doesn't seem to be clogged on initial inspection and it printed the first layer just fine.

Posted : 02/01/2023 4:08 am
Hello
(@hello)
Noble Member
RE:

please take vidio of this happining thanks

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 02/01/2023 4:14 am
Hello
(@hello)
Noble Member
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

vidios help me see whats going on

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 02/01/2023 4:14 am
Hello
(@hello)
Noble Member
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

and take out fillament and as you insert it take video of it inserting

many thanks

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 02/01/2023 4:16 am
harmlessVI
(@harmlessvi)
Trusted Member
Topic starter answered:
RE: Having trouble with print quality (under-extrusion) after printing with relatively no problem for a year or so.

I will get you a video of the whole process as soon as I can.

Posted : 02/01/2023 5:01 am
Hello
(@hello)
Noble Member
RE:

ok thanks

 

Please help me out by downloading a model it's free and easy but really helps me out https://www.printables.com/@Hello_474427/models

Posted : 02/01/2023 5:17 am
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