MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking
 
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MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking  

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JGeiger2024
(@jgeiger2024)
Active Member
MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

Printer gets stuck with status of 99% Parking.

After starting a print, the temperatures reach preheat, bed leveling executes, extruder heats to temp, extruder produces purge line at the left front of the build plate, then lifts and moves to the right.  Sequence halts at the 99% parking state.  The only recovery is to RESET.

Anyone seeing this?

Posted : 23/09/2025 3:31 am
1 people liked
fskifte
(@fskifte)
Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

I see this to after firmware update to 6.4.0-alpha+11774 

its not on all prints it happens

but when it happens I do power off/on and started the same print .. then it runs flawless.

hope for fix in next firmware

Posted : 23/09/2025 8:17 am
BeKay1211
(@bekay1211)
Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

Seems like this did not get fixed on the RC

Posted : 23/09/2025 4:22 pm
James Kirk
(@james-kirk)
Trusted Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

The same here on my mk4s with the alpha-firmware.

After a reset it works without problems

Posted : 23/09/2025 6:02 pm
Mike B
(@mike-b-3)
Estimable Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

This happened to me last night.  It's weird - I "paused" the job from Prusa Connect, no change.  I "cancelled" the job from Connect, still no change.  But I was able to get it out of the stuck state (at least from a UI perspective) and was moving around the menu, although I don't think any menu items were able to be clicked.
I pushed the reset button and restarted the print after clearing the plate and it worked fine.  Definitely looks like a bug.

Prusa MK4 since Jan 2024, Printables: @MikeB_1505898

Posted : 23/09/2025 9:41 pm
Papyjo
(@papyjo)
Active Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

Idem with 6.4.0-RC+11796 😮 

Posted : 25/09/2025 6:10 pm
iibex
(@iibex)
Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

Hey there,

Same here, only a reset seems to be the option for me to get things running again.
Firmware: 6.4.0-RC+11796 --> Previous firmware version I noticed the same issue by the way.

Will this "bug" be noticed by the Prusa development team reading this forum? Or would we need some extra action trigger to them?

Posted : 27/09/2025 8:58 am
JoanTabb
(@joantabb)
Veteran Member Moderator
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

a message on the Github page may be more Fruitful.
regards Joan

I try to make safe suggestions,You should understand the context and ensure you are happy that they are safe before attempting to apply my suggestions, what you do, is YOUR responsibility.Location Halifax UK

Posted : 27/09/2025 10:20 am
1 people liked
iibex
(@iibex)
Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

Thanks, I will do so.

BTW: I reversed the firmware to 6.2.6. The problem isnt occuring anymore it seems. n=1 so no proof yet I guess.

Best, Jeroen.

Posted : 28/09/2025 7:20 am
LarGriff
(@largriff)
Reputable Member
RE:

 

Posted by: @joantabb

a message on the Github page may be more Fruitful.
regards Joan

I would have thought this was Prusa’s “official” forum; after all it is linked by their website whereas GitHub is not.  This issue was pointed out here before the latest RC was released.  But GitHub is where Joe Prusa hangs out.  Doesn’t seem like he values these opinions much.

This post was modified 2 weeks ago 3 times by LarGriff

MK4S/MMU3

Posted : 28/09/2025 3:06 pm
Diem
 Diem
(@diem)
Illustrious Member

Prusa devs don't read the whole forum; they do seem to read replies to release announcements for a while but to report effectively GitHub is best.

Cheerio,

Posted : 28/09/2025 3:17 pm
Papyjo
(@papyjo)
Active Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

MK4S + MMU3 + Prusa Brass Nozzle - 0.4 m FW 6.4.0-RC+11796- Filament Jam Detection: ON ;Single Brass Nozzle Setting
With Prusa Nozzle brass CHT - 0.4 mm and adequate parameter (high flow) in the config the blocking seemed less frequent but happens in the middle of a prints (3x).

Return to previous firmware?

Posted : 28/09/2025 6:54 pm
Diem
 Diem
(@diem)
Illustrious Member

Return to previous firmware?

Of course, that's the whole point of an alpha or beta release: report the issue (github) and return to stable software until there is another pre-release to test.

Cheerio,

Posted : 28/09/2025 7:06 pm
1 people liked
Mike B
(@mike-b-3)
Estimable Member
RE: MK4S +MMU3 + 6.40 Alpha FW - Stuck at Reloading Filament - 99% Parking

I spent some time searching, but I can't find a GitHub Bug report for this issue.  Anyone have a link?

When this happens, I notice that it purges a lot more filament at the start of the purge line than normal.  I haven't had it happen twice in a row, either - after the reset, re-printing either from Connect or the front panel seems to work.

Prusa MK4 since Jan 2024, Printables: @MikeB_1505898

Posted : 12/10/2025 7:49 pm
Mike B
(@mike-b-3)
Estimable Member
RE:

Sigh - I went back and searched again and found it right away:   https://github.com/prusa3d/Prusa-Firmware-Buddy/issues/4862

I was hoping to find some hint of how to avoid this issue (other than downgrading the FW).  But none of the dev discussions are public I guess.

This post was modified 2 days ago by Mike B

Prusa MK4 since Jan 2024, Printables: @MikeB_1505898

Posted : 12/10/2025 7:58 pm
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