Notifications
Clear all

Eliminate small arcs  

  RSS
ClaudiuGalea
(@claudiugalea)
Member
Eliminate small arcs

Hello. 

I want to print some bushings and I have problems with the roundness of the part. It looks like the big circle is made from interpolated circles. How can I make more smooth and eliminate this problem? Any ideas of what settings I might make? 

Thanks.

 

Posted : 05/02/2026 10:54 am
Walter Layher
(@walter-layher)
Noble Member
RE:

If you have access to the original CAD file for the part you can try to increase the export quality/resolution there and export the part again. If you have access to the CAD you can also try to export it in STEP format. PrusaSlicer can handle this format.
Or you can try to enable the arc fitting option in PrusaSlicer in case this is not enabled yet: Print settings > Advanced > Slicing > Arc fitting

Posted : 05/02/2026 11:23 am
3 people liked
jan.d.slay
(@jan-d-slay)
Reputable Member
RE: Eliminate small arcs

Is this an STL file from the internet or your file from a CAD program?

A little tip: most STL files are not of very good quality (for round objects).

If you created this object yourself, export it in STEP format—you will see the difference

Prusa Core One - Comfortable height display
Prusa Core One - Fast & Clean Start Gcode
Prusa XL - Quick Start Gcode
Posted : 05/02/2026 11:25 am
2 people liked
ClaudiuGalea
(@claudiugalea)
Member
Topic starter answered:
RE: Eliminate small arcs

right after I made the post I exported as STL with higher resolution and I can even see the changes in the Slicer . Seems much better. I will try also as step after this one. Thank you!

Posted : 05/02/2026 11:38 am
2 people liked
jan.d.slay
(@jan-d-slay)
Reputable Member
RE: Eliminate small arcs

I will try also as step after this one.

STEP is easier to work with.You load a STEP file into the CAD program and you're ready to go. With STL, you first have to scale, convert, and adjust.

Prusa Core One - Comfortable height display
Prusa Core One - Fast & Clean Start Gcode
Prusa XL - Quick Start Gcode
Posted : 05/02/2026 12:11 pm
Conrad
(@conrad-2)
Trusted Member
RE: Eliminate small arcs

I use FreeCAD and found there's a resolution setting that can improve things dramatically. Also, if you're printing bushings for use as bearings, be aware that IGUS has low friction filaments that are better than about anything else you can get.

Posted : 05/02/2026 4:49 pm
hyiger
(@hyiger)
Noble Member
RE: Eliminate small arcs

 

Posted by: @conrad-2

 Also, if you're printing bushings for use as bearings, be aware that IGUS has low friction filaments that are better than about anything else you can get.

Maybe. The IGUS iglidur i150 is basically PETG mixed with some PTFE (from what I was able to research) and other additives. I happen to have a roll of it, it's expensive ($85/kg). I've only done a few prints with it but it doesn't print well. Looks and feels like dried toothpaste using the Prusa provided PrusaSlicer profile. My Tech Fun channel on YouTube did a test on tribo (low friction) filaments and i150 didn't do any better on sliding friction tests than Nylon (I think it was Nylon, have to rewatch).

I have experience printing POM (acetal Delrin) that has an extremely low COF (much lower than i150) but it's one of the most difficult filaments I've ever printed. I'm planning to do a writeup on these shortly. Small bushings are possible but requires maintaining very accurate chamber temperature control. 

Posted : 05/02/2026 8:37 pm
Share: