Prusa XL 5T Extruder Runs Backwards with Firmware 6.4.0+11974
 
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Prusa XL 5T Extruder Runs Backwards with Firmware 6.4.0+11974  

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Kod
 Kod
(@kod)
Member
Prusa XL 5T Extruder Runs Backwards with Firmware 6.4.0+11974

Product / Service: Prusa Connect Printer Model: Original Prusa XL (5-Toolhead)

Connectivity:

PrusaLink hardware: Not applicable

Raspberry Pi: Not used

Connection method: Prusa Connect (cloud)

Firmware & Software:

Printer firmware version: 6.4.0+11974

PrusaSlicer version: 2.9.4

Printer UUID: e6b36b66-a78e-469c-9cad-de5060081e73

Bug Description

When loading filament, the extruder motor rotates backwards instead of forwards, preventing filament from loading correctly.

Steps to Reproduce

Ensure side filament sensors are enabled.

Attempt to load filament using the standard filament load procedure.

Observe extruder motor behavior.

Expected Behavior

The extruder motor should rotate forward and pull filament into the toolhead.

Actual Behavior

The extruder motor rotates in reverse, pushing filament away. Filament can only be loaded successfully if the side filament sensors are disabled.

Workaround

Disabling the side filament sensors allows filament loading to proceed normally.

Frequency

Occurs consistently.

 

 

 

 

 

Posted : 18/01/2026 2:42 am
Diem
 Diem
(@diem)
Illustrious Member

This is a user to user forum.  Prusa staff rarely visit.

The best place to report a bug is Prusa's github.

The best place to seek help with technical issues like this one is Prusa Support via chat.

Cheerio,

Posted : 18/01/2026 12:52 pm
FoxRun3D
(@foxrun3d)
Illustrious Member
RE: Prusa XL 5T Extruder Runs Backwards with Firmware 6.4.0+11974

What I would add to your bug report is when the behavior started. e.g., right after upgrading? Hard to see how this would be tied to firmware as many of us have upgraded successfully and not seen this particular behavior. But first I would do what Diem suggested and contact Prusa Support via chat

Formerly known on this forum as @fuchsr -- https://foxrun3d.com/

Posted : 18/01/2026 7:56 pm
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