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vanderplaats
(@vanderplaats)
Member
RE:

The print of the big model finished properly without any spontaneous crashes/reboots. Looks like this solution https://forum.prusa3d.com/forum/postid/753098/ from @darkmattermaker has solved my issue. Thanks!

Posted by: @vanderplaats

I have my Core One (assembled) for about 2 weeks now and I was able to properly print all of my own 3D models, first in PLA and then later in PETG. Most of my existing models were equal or smaller than 116 x 58 mm on the build plate. Today, I tried to print for the first time a bigger model (X:200 mm, Y: 120mm, and Z: 53mm) and it didn't go well. I found out that I got spontaneous reboots during the print and after rebooting the print resumed, but crashing/rebooting again after a few minutes. I tried to switch to slower profiles in Prusa Slicer, however, the problem persisted for 3 different slicer settings. Then I tried printing my smaller model again (116 x 58 x 30 mm) and that went smoothly again. I found this article on the forum and based on it, I started measuring the resistance between the case earthing (PE cable connection) and the X and Y stepper motor screws using a multimeter. I found that the resistance was very low for the Y stepper motor, however, the resistance between the X-axis stepper motor screws and the chassis was very high. I mounted a cable similar as shown in this article to make sure there is a proper connection between the housing of the stepper motor and the housing. I have now started a new print for the big model (200 x 120 x 53) and after 1 hour and 40 min of printing no issues anymore. I keep my fingers crossed that it continues like this for the remaining 4 hrs to go (I am printing with the 0.25 mm STRUCTURAL profile now. If this print succeeds, I am going to test the high speed version.     

This post was modified 2 weeks ago 3 times by vanderplaats
Posted : 24/06/2025 2:32 pm
darkmattermaker
(@darkmattermaker)
Trusted Member
RE: Core One crash/restart

I'm curious, is there anyone here that has heard back from Prusa support with an alternative solution?

Posted : 27/06/2025 10:23 pm
N8&Joey
(@n8joey)
Active Member
RE: Core One crash/restart

I did hear back with my support contact citing the “unofficial” solution shared here - though he said it wasn’t an “endorsed” resolution… 😉

Posted by: @darkmattermaker

I'm curious, is there anyone here that has heard back from Prusa support with an alternative solution?

 

Posted : 27/06/2025 11:08 pm
Staze
(@staze)
Active Member
RE: Core One crash/restart

I didn't bring up with support. I haven't retried the same print again (it was multiple of the same item that I managed to print individually cause I didn't want to waste a roll of filament again). But I've printed several things since and no issues. Previous print that was crashing, I believe it was crashing when moving between copies (rapid diagonal movement. 

Glad it seems to have resolved it though... 

Posted : 30/06/2025 3:23 pm
Quickflip
(@quickflip)
Member
RE: Core One crash/restart

Solved for me!

I had the same problems, failed 1-2 times during 1st layer test (tested 3 times, failures came in every run) (just added a cube in the slicer itself 250 x 220 x 0.2mm). I removed 1 screw per motor (X & Y) scratched the poweder coating away where the head of the screws touches the gantry. (I used the allen key and a cutter knife)

I did the 1st layer test again without failures, I hope this is now solved!

Posted : 02/07/2025 6:48 am
multirep
(@multirep)
Active Member
RE: Core One crash/restart

Hi folks, 
I just ran the same issue on my Core One, with a big print (200 x 200 x 12 mm) running in vase mode, so a lot of X and y moves. I contacted support, they told me it was a known issue with the core one. They will examine my case and come back. in three weeks (!).
I given them this topic so they can learn some useful tips about this problem. 
In the meantime I will: 
- check the resistivity / conductivity between motor screws and grounding / chassis
- scratching the paint and adding a dented washer
- and testing again

I noticed that on the crashed prints, when I remove the print, it sticks to the plate because of static electricity. 
So here I go! 
Thanks for the tips!

Posted : 02/07/2025 12:32 pm
vanderplaats
(@vanderplaats)
Member
RE: Core One crash/restart

I promised to do another test with a high speed printer setting after doing my modification ( https://forum.prusa3d.com/forum/postid/755339/). Today, I did the test the 0.25mm SPEED preset with PETG and it worked also without any problems (printing time 4 hrs and 9 min).

Posted : 04/07/2025 1:41 pm
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