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Inconsisten first layer extrusion with large prints  

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dylenthomas
(@dylenthomas)
Member
Inconsisten first layer extrusion with large prints

I have a Prusa Mk3s+ using a smooth PEI sheet for the print bed.

When I print something large (about 1/4 of the bed SA) I get uneven extrusion in predictable spots (around the middle of the bed is low extrusion and the outer edges look good, but when I print smaller parts in the middle of bed the extrusion looks great so I am not sure what is going on), which also happens in the same exact spot when I have two parts that cover a large SA. The perimeters and brim all look good no matter what I print on every part of the bed, so it is only the solid infill. The problem fixes itself after the first layer or two and the strength/reliability of the prints don't seem to be compromised by this, so its just mildly annoying. This also started a few days ago and I haven't had issues like this before.

My two thoughts are either firmware or a warped bed, but I am a novice with 3d printing so I could be wrong. I was wondering if anyone has experienced something similar or has any ideas on what could be causing this. Thank you.

Best Answer by Diem:

You are posting in the wrong part of the forum - Mods, can we move this?

I presume you have been following the built-in procedure:

   https://help.prusa3d.com/article/first-layer-calibration-i3_112364

If there are remaining levelling issues go to:

   https://help.prusa3d.com/article/bed-level-correction_2267

Remember that you will have to revisit the basic levelling every few months as your nozzle wears and each time you replace one.

Cheerio,

Posted : 28/09/2024 11:51 pm
elsabeth
(@elsabeth)
Member
RE: Inconsisten first layer extrusion with large prints

A warped print bed can lead to inconsistent nozzle distances, affecting extrusion. Check the bed for flatness, especially around the middle. You might want to re-level the bed, ensuring that the nozzle height is consistent across the entire surface.

Posted : 29/09/2024 9:17 am
Diem
 Diem
(@diem)
Illustrious Member
MODs: please move this thread

You are posting in the wrong part of the forum - Mods, can we move this?

I presume you have been following the built-in procedure:

   https://help.prusa3d.com/article/first-layer-calibration-i3_112364

If there are remaining levelling issues go to:

   https://help.prusa3d.com/article/bed-level-correction_2267

Remember that you will have to revisit the basic levelling every few months as your nozzle wears and each time you replace one.

Cheerio,

Posted : 29/09/2024 11:24 am
dylenthomas
(@dylenthomas)
Member
Topic starter answered:
RE:

Well the thing is when I do the z offset calibration print it looks good all over the bed. The leveling looks great on smaller prints, but the problem only occurs on first layer solid infill with larger prints. I will still redo the first layer cal and try the bed level correction and update, thank you for the responses.

This post was modified 3 months ago by dylenthomas
Posted : 29/09/2024 1:39 pm
dylenthomas
(@dylenthomas)
Member
Topic starter answered:
RE: Inconsisten first layer extrusion with large prints

The bed level correction worked, thank you for the suggestion.

Posted : 29/09/2024 5:41 pm
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