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Gaps on top layer of print  

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mgantner
(@mgantner)
Eminent Member
Gaps on top layer of print

I have an MMU print with text. Getting small gaps around the text on the top layer. Bottom layer fine.

Not sure how to eliminate those gaps. I imagine its a slicer problem/setting?, but at a loss what to change.

Using a .4 nozzle and .2 layer height

Thanks 

Posted : 19/01/2024 8:51 pm
mgantner
(@mgantner)
Eminent Member
Topic starter answered:
RE: Gaps on top layer of print

Here's the bottom. No problem with gaps there

Posted : 19/01/2024 8:53 pm
Brian
(@brian-4)
Active Member
RE: Gaps on top layer of print

I had this same problem and scoured the 'net for solutions.  I made a test sample with text about 6mm high, font HELSINKI NARROW (bold).  I ran 8 different variations and 2 gave good results.  This was recessed text, as you can see, 1 mm deep.  My printer is a MK4. I was using PLA with a nozzle temp of 200C.  I modified the following parameters in Prusa Slicer (all other settings were left as default for Generic PLA):

Advanced/Infill-perimeters overlap ("OLAP", 15% default) 

Infill (15% default)

Layer thickness ("LYR", 0.20mm STR to start)

Layers and perimeters/Perimeters ("PER" 2 default and if not specified)

Ironing ("IRON", none, to start)

The variations as labelled on the photo are (not necessarily in order of trial):

1. 15% OLAP, 15% FILL, 0.15 STR - BAD, LOTS OF GAPS

2. 40% OLAP, 15% FILL, 0.2 STR - SAME AS 1

3. 80% OLAP, 15% FILL, 0.2 STR - IMPROVED BUT STILL SMALL GAPS

4. 50% OLAP, 100% FILL, 0.15 STR - WORSE THAN 3, SIMILAR TO 2

5. 50% OLAP, 15% FILL, 0.15 STR - SLIGHTLY BETTER THAN 4 (SURPRISING)

6. 50% OLAP, 15% FILL, 0.2 STR, 1 PER - PRETTY GOOD ALMOST PERFECT

7. 40% OLAP, 15% FILL, 0.2 STR, IRON - VERY GOOD - BUT OVER LARGE AREA (150MMX150MM) OF SIMILAR SIZED TEXT, THERE WAS A LOT OF STRINGING WITH THE IRONING ON.  THAT COULD BE ADDRESSED BY NOZZLE TEMP, BUT ALSO TAKES MUCH LONGER

8. 50% OLAP, 15% FILL, 0.15 STR, 1 PER - PERFECT, I THINK.  GO WITH 7 IF SURFACE SMOOTHNESS IS PARAMOUNT, ELSE USE THESE SETTINGS.

 

Posted : 13/12/2024 7:35 pm
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